[0:00] If there's one light on your car's instrument panel you should never, ever ignore, [0:05] it's this one: [0:06] the oil pressure warning light. [0:08] It usually looks like a little oiling can. [0:11] And if that light comes on while you're driving, [0:14] that means you should pull over and shut off the engine as soon as you can possibly do so safely [0:19] and then call a tow truck. [0:21] And I'm not kidding. [0:23] If that light comes on, [0:24] your engine may be mere minutes away from self-destruction. [0:29] And so continuing to drive is a very risky choice to make. [0:33] Now, if you're wondering why exactly the engine could destroy itself when that light comes on, [0:39] that's the point of this video. [0:41] Today we're going to explore the mechanical basics of the internal combustion engine, [0:46] with a particular focus on its lubrication system and why it's required to keep the engine alive. [0:53] There's a lot of stuff going on inside one of these contraptions, and by the time we're done here [0:57] there's a good chance you'll think it's a miracle we've managed to make these things as reliable as they usually are. [1:04] Now, if you're a gearhead or even just gearhead-adjacent, [1:08] there's probably not much you're going to learn here. [1:10] But if you don't really know that much about engines and how they work, [1:14] and really how they keep themselves working, [1:17] well I think you'll find this video to be quite informative. [1:21] Before we really dive in, though, [1:22] there's something you should know about the rest of the lights on your car's instrument cluster. [1:27] And that's something is the rest of them! [1:30] Because they all mean very important things and are designed to help you. [1:35] They're even color coded to convey their urgency and meaning. [1:39] Red lights are bad and need your attention now [1:43] because they indicate an unsafe condition where something is majorly wrong. [1:48] Yellow lights are warnings which can vary in severity [1:51] but probably don't need your immediate attention. [1:55] And other colors are usually reserved for simple information, [1:58] like the blue light that warns you your high beams are on [2:01] so please shut them off unless you're in the middle of the country — that's not for use with other cars around! [2:06] Or the white or green status indicators for the cruise control system. [2:11] If you want to know just what exactly all those lights mean, [2:14] your car will have an owner's manual somewhere [2:17] and there's going to be a handy little section which explains each and every one of them and why they might light up. [2:23] I'd highly encourage looking at that section of the manual [2:26] and committing those details to memory. [2:29] But anyway, this is a video about the engine and how it works. [2:32] So let's dig into it. [2:34] First, though, if you'll indulge me, [2:36] here's a brief overview of how electric cars work: [2:39] [two toots of the drill] [2:41] But bigger. [2:42] And now let's take a look at this Renault-Nissan MR-18DE, [2:46] the engine which powers the venerable Nissan Cube. [2:50] Let me just, uh, take it apart real quick. [2:59] Okay, [3:01] this is the engine block. [3:03] It's really nothing more than an intricately cast and machined hunk of metal, [3:08] but it's the heart of the engine and contains the cylinders. [3:11] In this case, there are four of them, [3:13] and they're all arranged in a straight line, [3:15] which makes this an inline four cylinder engine. [3:18] Probably the most common type of engine out there in cars. [3:22] Not all four cylinder engines are alike, of course; [3:25] these cylinders come in many different sizes, so some are more powerful than others, [3:29] and they're not always arranged in a line. [3:32] We'll talk more about that later, though. [3:34] Oh also sometimes there aren't cylinders at all! [3:36] But that's mainly a Mazda thing they only sometimes do [3:40] because rotary engines are equal parts cool and terrible. [3:44] But they're committed to them! [3:46] Sometimes - for special occasions. [3:48] Anyway, the cylinders are each a combustion chamber. [3:52] The idea is to fill these cylinders with a mixture of air and fuel, [3:55] and then ignite that mixture so it... [3:58] expands very rapidly. [4:01] I would say that mixture explodes, [4:03] but it's not technically an explosion. [4:06] What's really happening is that the carbon dioxide [4:08] and water vapor that are produced in the combustion process [4:11] have a much larger volume than the fuel and air did before it ignited, [4:16] and that rapid expansion of hot gases inside the combustion chamber [4:20] can be harnessed and turned into mechanical work. [4:23] And to do that we use pistons. [4:26] Each cylinder gets a piston just like this inserted from the bottom, [4:30] and these pistons are able to slide up and down inside the cylinders. [4:35] During a combustion event, as the mixture of hot gases inside the cylinder rapidly expands [4:41] these pistons are forced downward into the engine block. [4:44] And that's how we convert the chemical energy in the fuel into mechanical energy. [4:50] Now, the goal of this engine is to spin the wheels of a car. [4:54] So ultimately the engine produces rotational movement. [4:57] And since the pistons move up and down inside the cylinders, [5:01] we're going to need a mechanism to translate their up and down motion into a spinning motion. [5:07] If you noticed the weird stick thing with a ring on the end that each piston has, [5:11] well, this is the connecting rod and it's there to connect the pistons [5:16] to this thing. [5:17] This is the crankshaft, and it is the thing that spins. [5:22] The tachometer, the gauge which tells you engine RPM, [5:25] is telling you how quickly this literal thing is spinning inside the engine block. [5:31] Now we're going to look at this closely in a moment to see how the pistons make it spin. [5:36] But first I want to point out that the crankshaft sticks out from the block on both sides. [5:41] That is how we actually make this spinning crankshaft [5:44] do useful things for us. [5:47] Bolted to one side of it [5:48] is this large rusty wheel with teeth on its edges. [5:52] This is what's known as a flexplate. [5:54] The teeth on its circumference are there for the electric starter motor to engage with, [6:00] and turn the crankshaft inside the engine in order to start it from a stop. [6:04] But the rest of this connects the engine to the transmission [6:08] so that once the engine is running [6:10] the spinning crankshaft can spin the wheels of the car. [6:14] Technical note: if you were expecting me to call this a flywheel, [6:18] well, this is not a flywheel. [6:20] It's a flexplate. [6:22] What's the difference? [6:23] Well, flywheels are used with manual transmissions, [6:27] while flexplates are used with automatic transmissions. [6:31] In a car with an automatic, which is what this engine was taken from, [6:35] the flexplate gets fastened to the transmission's torque converter, [6:38] and the engine and transmission are permanently coupled together. [6:42] But flywheels are completely different. [6:45] They're used with manual transmissions [6:47] and are not really fastened to the transmission at all, [6:51] since in a stick shift the engine and transmission are mated with a clutch under the driver's control. [6:58] The clutch sort of presses up against the flywheel [7:01] when engaged to connect the transmission to the engine, [7:05] and it moves away from the flywheel when disengaged to separate them. [7:09] And because of this, flywheels have a smooth surface [7:12] on the outer side which the clutch pushes against. [7:16] It's also quite a lot thicker and heavier than a flexplate [7:19] to give the crankshaft more rotational momentum: [7:22] helpful when getting the car moving from a stop. [7:25] This Nissan Cube has a manual transmission, [7:28] so its engine has a flywheel attached to the crankshaft and not a flexplate, [7:32] but everything else is identical. [7:35] Now, while moving the car is the main thing the spinning crankshaft has to do, [7:40] it also has to do things like generate electricity to keep the car's battery charged. [7:45] And that needs to happen whether the wheels are moving or not. [7:48] Which is why the other end of the crankshaft also sticks out from the engine block. [7:53] But on this side, all we have attached to it is the small pulley. [7:58] This is the crank pulley [8:00] and it provides power for engine accessories such as the alternator, [8:03] air conditioning compressor and water pump via a drive belt. [8:08] The pulley simply bolts on to the end of the crankshaft here... [8:12] with this large bolt. [8:14] Oh, and like in many engines, [8:16] that pulley has some rubber like material in there [8:19] to allow it to function as a harmonic balancer. [8:22] But that's not important right now. [8:24] What is important right now [8:25] is how the uppy downy pistons actually make the spinny spinny crankshaft spin in the first place. [8:31] To explain, I want you to focus on these very shiny [8:34] and perfectly circular surfaces you can find on the crankshaft. [8:38] These are bearings, [8:40] just plain bearings. [8:42] which is a dad joke because they are literally called plain bearings. [8:46] [voiceover] Oooookay editor me popping in [8:49] with some notes on terminology. [8:51] I made the mistake when writing this script [8:53] of letting a technical definition supersede [8:56] the common language most people use. [8:59] These are indeed plain bearings, [9:01] but they belong to a subset of plain bearing known as journal bearings. [9:06] And the circular, shiny things we're looking at on the crankshaft [9:08] are usually referred to as the journals. [9:12] But here's the thing. [9:14] Journal is simply another word for shaft. [9:18] All these things are is a polished, circular shaft [9:21] which spins inside of a stationary circle, [9:24] which wraps around and holds on to the shaft. [9:26] Once put together, it's really just two concentric circles [9:30] where one spins and the other doesn't. [9:32] And both the spinning journal and its stationary [9:36] holder are a bearing surface, [9:38] which is what I wanted to highlight in this video. [9:41] The interface between those two bearing surfaces [9:44] is what really matters to the point here. [9:46] And from either one's individual perspective, [9:50] the other part is what's spinning. [9:51] And so that's why I ultimately chose to refer to these as bearings. [9:56] But I understand a lot of people will be very annoyed by that choice. [9:59] And so... sorry about that. [10:02] They consist of that smooth, [10:04] shiny part in the center of the crankshaft [10:06] and a thin bushing which surrounds it. [10:09] You can see half of the bushings here in the block. [10:12] [voiceover] Oh, hi. Me again. [10:13] See, this right here explains the problem. [10:15] This is literally the bearing. [10:17] This is the bearing surface. [10:19] But technically it is a bushing. [10:21] However, when people rebuild engines, [10:23] they're going to refer to these things [10:25] as the bearing because it's the bearing surface. [10:28] And hopefully that helps explain why I had such decision [10:31] paralysis around the terminology here. [10:33] Five of the bearings are all arranged in a straight line. [10:37] These are the main bearings [10:38] which hold the crankshaft in the block and keep it centered, [10:42] but the remaining four are wildly offset from the rest. [10:48] These eccentric bearings are what the pistons attach to. [10:52] The big round part at the bottom of the connecting rod [10:55] can be split in half by loosening these fasteners. [10:58] And then you can attach the piston and its bushings [11:01] to its respective bearing. [11:04] Now, I want to point out as I very loosely attach this, [11:08] that the mating surfaces here are both metal. [11:13] This is literally metal on metal contact, [11:16] and these components slide against each other as they spin around, [11:21] which feels problematic, doesn't it? [11:24] Keep that in mind as we continue. [11:26] If you're wondering why the crankshaft has these weird lobe things, [11:31] well, remember, this is the thing that spins. [11:34] And since the bearings that the pistons attach to are wildly offset from the center, [11:40] you need counterweights to keep it balanced. [11:42] And that's what these are. [11:45] This is roughly how fast the crankshaft spins when the engine is at idle! [11:50] And at redline, it can be spinning ten times as fast. [11:54] So you really want this thing [11:56] as perfectly balanced as you can possibly get it [11:59] to reduce vibration which could tear the engine apart. [12:02] And you can even see marks where small amounts of material were drilled [12:06] out of the counterweights after casting to make fine adjustments to balance. [12:11] But anyway, back to the pistons. [12:13] Once assembled, the pistons function [12:16] very much like your feet when pedaling a bicycle. [12:19] In fact, if you look at the crankshaft closely, [12:21] you'll see that on each end of it [12:23] is basically the exact same mechanism as the crank arm of a bike. [12:28] And here's what it looks like with all the pistons attached and the crankshaft turning. [12:33] There are several things wrong with this demonstration. [12:37] For instance, this is upside down. [12:39] But you'll notice that as the crankshaft rotates, [12:42] the four pistons move up and down into pairs. [12:45] When the outer two are at the bottom, [12:47] the inner two are at the top and Nissan Versa, [12:50] and they go round and round like a very strange Ferris wheel. [12:54] I mean, there is a lot of iron in there. [12:57] and here's what that looks like with the pistons and crankshaft inside the block [13:01] and the starter motor turning the crankshaft. [13:04] The block constrains the lateral movement of the pistons [13:07] which means the piston needs to be able to pivot back [13:10] and forth with respect to its connecting rod [13:13] as it flies around the crankshaft below. [13:16] That's why the connecting rod [13:18] is attached to the piston with what's called a wrist pin (or gudgeon pin if you're British). [13:23] That allows the top of the piston to sort of wiggle back and forth with respect to its connecting rod. [13:28] And that's how the piston can stay on a perfectly vertical track inside the block, [13:33] while its connecting rod is flailing all around below. [13:37] Here's a fun fact! [13:39] While editing this video, [13:40] I discovered that I accidentally deleted this section from the script. [13:44] So here's me putting it back! [13:46] When we are talking about an engine's size, [13:49] we're not actually talking about how large the cylinders in the block are. [13:54] At least not entirely. [13:57] We measure an engine's size by its displacement, [14:00] and that is defined by how much volume the pistons displace [14:05] as they move up and down inside the cylinders. [14:08] The pistons can only move down so far, [14:11] which only opens up so much space. [14:14] And in this engine, each piston moves [14:16] through a volume of 450cm³. [14:20] There are four of them, of course, and added together, [14:23] that means the pistons displace a total volume [14:26] of 1800cm³, or 1.8 liters. [14:31] And that is why this is a 1.8l engine. [14:35] However, we could increase this engine's displacement [14:39] without making the cylinders any bigger at all. [14:42] All we'd need to do is increase the stroke of the pistons [14:46] so that they travel farther down before they start heading back up, and boom, more displacement! [14:53] But that's much easier said than done, because to actually make that happen, [14:57] we'd need an entirely different and much larger crankshaft, [15:02] which will require redesigning the block. [15:05] And the power delivery characteristics of a piston engine can vary dramatically when the pistons have a longer stroke, [15:12] so it might not be desirable for all applications. [15:16] This is all very complicated, [15:18] but an engine's displacement presents a hard limit [15:22] to how much power it can theoretically produce, [15:24] and this is why, purportedly, [15:27] there is no replacement for displacement. [15:30] Then again, my daily driver has an engine displacement of null, [15:35] and yet it can still do 0 to 60 in well under five seconds. [15:39] So I'm not sure how true that is these days. [15:41] But anyway, let's move on. [15:43] And at this point, we've looked at nearly everything which lives inside the engine block. [15:48] But now you might have noticed a bit of a problem. [15:52] I said that the cylinders are combustion chambers [15:55] and expanding gases pushed the pistons down. [15:59] But, uh, right now [16:00] those gases don't have anything to push against. [16:03] This is just a weird series of cups [16:05] where the bottom can move up and down for some reason. [16:09] To actually turn all these into combustion chambers, [16:12] we need to seal it up. [16:14] And that's done with the cylinder head. [16:16] But also the piston rings. [16:19] Before we even talk about sealing the top of the chamber, [16:22] we also need a seal between the pistons themselves and the walls of the cylinders. [16:27] The pistons are actually slightly smaller [16:29] than the cylinders and can flop around in there a little bit. [16:32] So each one has not one, not two, [16:35] but two piston rings and a third oil control ring, which is a kind of piston ring, [16:40] but it doesn't have the same job. [16:42] The two piston rings near the top, known as compression rings, are simply metal rings with a bit of spring tension in them [16:50] which causes them to expand and fill the gap between the piston and the cylinder walls. [16:56] There are two of them because in order to put the ring on the piston, [16:59] it needs a gap, and that gap means the seal isn't so good. [17:04] So, well, we just throw a second one on there, [17:06] and ideally you'll position the gaps on opposite side - [17:10] Well, that one broke! [17:11] [through laughter] on opposite sides of the piston when putting the thing together. [17:15] So with the pistons now sufficiently sealed against the cylinders, [17:19] we have to seal the top of this thing so that we have an actual combustion chamber. [17:24] And that's what this guy is for. [17:27] This is the cylinder head [17:29] and it gets bolted to the top of the block and, with the help of the head gasket, [17:33] actually seals the cylinders up so they can become combustion chambers. [17:38] But this does far more than just that. [17:41] This is also what allows fresh air and fuel into the cylinders, [17:45] what expels exhaust from the cylinders, [17:47] and what ignites the air/fuel mixture. [17:52] Well, the spark plug is what does that for each cylinder. [17:55] But the spark plugs live in the cylinder head. [17:56] You can, see 'em poking out just there. [17:59] To actually let air and fuel into, as well as exhaust out of, the combustion chambers, [18:05] the cylinder head contains valves. [18:07] Like most modern engines there are four valves per cylinder, two each for intake and exhaust. [18:13] You really only need one of each, [18:15] but geometry makes it so you can have more total area [18:18] if you have two smaller valves rather than one big one, [18:22] and that allows the engine to breathe more easily. [18:25] From this side, the valves look like little circles, [18:28] but what they actually look like is golf tees. [18:32] And I'm totally serious. [18:33] They're basically just large golf tees. [18:36] I'd remove one to show you, but you see, [18:38] they're held shut with extremely powerful springs [18:41] and I do not have the guts to remove them for you. [18:45] So I bought these ones! [18:47] All that each of these little valves is really doing [18:50] is plugging a hole in the cylinder head. [18:53] On the sides of the cylinder head are the intake and exhaust ports. [18:57] These are where air and fuel goes into the engine on one side [19:01] and exhaust comes out of it on the other. [19:03] Look into those ports and you can see the backsides of the valves and the holes that they're plugging. [19:10] To keep that hole plugged up and the combustion chamber sealed, [19:13] a spring being held by this retaining mechanism [19:16] is constantly pulling up on the valve stem and keeping it firmly in its seat. [19:22] But if something pushes down hard enough to overcome the force of the spring, [19:26] the valves will poke out from where they sit [19:29] and suddenly the hole isn't plugged any longer. [19:32] There is now a pathway for air to make its way through this port and into the cylinder. [19:37] We now have all the ingredients to make a series of combustion chambers [19:42] that we can move gases into and out of under our control. [19:46] But what actually opens and closes the valves? [19:51] Well, these things, [19:53] but, more on them in a moment. [19:56] Now, we need to discuss the four stroke engine cycle. [20:00] Virtually every engine out there which isn't a very big diesel engine [20:04] or a very small weed whacker engine, [20:05] or in a very old car is a four stroke engine, [20:09] which means that when looking at a single cylinder, [20:12] the piston actually travels up and down [20:15] two complete times per combustion event. [20:18] First, it travels down during the intake stroke, [20:21] where the intake valve is open and fresh air and fuel is brought into the cylinder. [20:27] Then the valves will close and the piston travels back up [20:30] during the compression stroke, which squeezes that air and fuel into a tiny little space. [20:36] When the piston is at the top, [20:37] the spark plug fires [20:39] which ignites that mixture and forces the piston down during the power stroke, [20:43] which is the only stroke that actually produces motive power. [20:47] And finally, the piston moves back up again [20:49] with the exhaust valve open during the exhaust stroke, [20:53] where the piston will push the exhaust gases out of the cylinder. [20:57] And then that repeats. [20:58] That's intake, compression, power, and exhaust. [21:02] And for a helpful way to remember that, [21:03] which I'm sure many of you out there really want me to say... [21:07] suck squeeze bang blow. [21:10] To make that sequence actually happen though, [21:12] the valves need to open and close in time with the movement of the pistons in the block. [21:18] And to make that happen, we use rotating camshafts like this. [21:24] These fellas are held captive with this bracket and spin above the valves. [21:29] When the pointy bit on each one of these cams, known as the lobe, lines up with the top of the valve, [21:35] it will press down on its respective valve and open it. [21:40] Here's what that looks like. [21:42] I want to point out yet again that this is metal on metal contact, [21:46] but you may notice in this footage that some kind of dark [21:49] liquid appears to be oozing out of various places [21:52] and getting all over the cams. [21:55] That's engine oil. [21:57] Where is it coming from? [21:59] The oil pump. [22:00] But hold on, we're not there yet. [22:02] First, I want to point out that the sequence in which the valves are opened [22:06] is programed by the physical shape of these things, [22:09] and that, along with the crankshaft design, dictates [22:12] the engine's firing order. [22:15] This engine doesn't fire the cylinders in sequence. [22:18] In fact, it skips around a bit with a firing order of 1 - 3 - 4 - 2 [22:24] And if I slowly rotate the camshaft, [22:27] you'll see that the lobes stick out in that same order [22:31] because they have to open the valves in that order. [22:35] This engine could have been designed [22:37] with a simple 1 - 2 - 3 - 4 firing order, [22:40] but that would require a different crankshaft [22:43] where pistons one and three are at the top, [22:46] while two and four are at the bottom. [22:48] And when you do that with an inline four cylinder, [22:51] it tends to be even more of a vibrating mess than it already is. [22:55] Which is why the pistons are paired like this [22:57] and the firing order skips around a bit. [23:00] It's just a better balance. [23:02] But now we have a bit of a timing problem. [23:05] We need to make absolutely sure that those valves are opening [23:09] when they should be in relation to the pistons moving inside the engine block. [23:15] One way to do that would be to mechanically interlock the camshafts with the crankshaft, [23:21] which is exactly what this and any engine does, [23:24] but it's a little more complicated than you might imagine at first. [23:28] Recall this is a four stroke engine, [23:30] which means the pistons travel up and down twice for every time a valve opens. [23:36] But since the camshafts only make one rotation to open their valve, [23:42] that means we need the camshafts to be spinning at exactly half the rate of the crankshaft. [23:50] We need to do that so the crankshaft makes two rotations for every one rotation of the camshaft. [23:56] Luckily, that's easy to do with our old friend gears. [24:01] You may have noticed a couple of gears [24:02] on the end of the crankshaft away from the flex plate. [24:06] This smaller gear will drive the camshafts with the help of a chain. [24:11] That's this guy, the timing chain, [24:14] and it lives underneath this cover on the side of the engine. [24:17] Its job is to transmit motion from the crankshaft at the bottom [24:22] all the way up to the camshafts at the top. [24:25] Now the chain is going to keep them mechanically locked together, [24:29] but importantly, the crankshaft's gear has exactly half as many teeth [24:35] as the gears which drive the camshafts. [24:38] There are 23 teeth on the crankshaft gear [24:40] and 46 on both of these camshaft gears, [24:44] and that ratio will ensure it always takes exactly two rotations of the crankshaft [24:49] for the camshaft to make a single rotation. [24:52] And so long as this chain doesn't break, [24:55] they will remain perfectly locked together [24:57] such that the valves always open at the same time [25:00] in relation to the pistons inside the engine block. [25:04] Of course, we can actually fiddle with that while the engine is running, [25:08] and that's why this gear is so thick. [25:10] But we are not getting into that today! [25:13] At this point, I've covered all the mechanical basics of this engine. [25:17] And while this is a very common design, [25:20] it's by no means universal. [25:22] For one thing, lots of engines have more than [25:25] or even less than four cylinders. [25:28] Three cylinder engines have snuck their way into lots of cars these days, and many people haven't seemed to notice. [25:33] And of course, there's all those V6es and V8s [25:37] V engines are interesting [25:39] because they add a second bank of cylinders, but both banks of pistons share a single crankshaft. [25:47] This makes them only marginally larger than their inline counterparts, [25:51] while doubling the number of cylinders, and thus the power it can produce. [25:56] But more cylinders means a thirstier engine which costs more to operate, [26:00] which is why the old four banger is so dang common. [26:04] It's good enough. [26:06] but even within inline fours, there's a ton of variation. [26:10] This engine has separate camshafts for the intake valves and the exhaust valves, [26:15] and where these live is above the cylinder head. [26:19] And that makes this a dual overhead cam engine. [26:23] If you've ever seen DOHC on an engine cover [26:25] or like on the side of an old car as a badge, [26:28] that is literally referring to these two cams [26:32] and where they are in relation to the rest of the engine. [26:35] Some engines only use one camshaft, [26:39] but it will have more lobes on it, so it can actuate both the intake and the exhaust valves. [26:44] And that would be a single overhead cam engine, [26:47] SOHC. [26:49] But the camshaft isn't always over the heads. [26:51] Sometimes it lives in the block. [26:54] Many of those engines will use push rods, [26:57] basically metal sticks which ride on the cams, [27:00] and then they stick up into the head so that as the cams [27:04] rotate and the lobe pushes up on the stick, [27:06] the push rod will actuate itself against a rocker arm, [27:09] which then pushes down on the valves. [27:12] Those engines aren't that common these days because putting the cams over the heads has a lot of advantages. [27:18] Oh, and not every engine will use a timing chain. [27:23] For some reason we decided to start using timing belts made of rubber. [27:29] Okay, the reason was [27:31] that it made engines a little quieter [27:33] and it's not completely without merit. [27:34] But don't get me started on Ford's wet timing belt situation. [27:39] Just an utterly terrible idea they should be shamed for forever! [27:44] Regardless, engines with timing belts need regular replacement of that belt, [27:49] because many engines are what's called an interference engine, [27:53] where the valves will actually occupy the same physical space in the cylinder when they are open [27:58] that the pistons do when they're at the top. [28:01] So long as the engine is in time, [28:03] this doesn't matter because the pistons won't be near the valves when they're open. [28:07] But if the timing belt were to break [28:10] and the cams stop turning with a valve open and sticking down into the cylinder, [28:15] then as the crankshaft keeps on rotating, its respective piston will slam into that stuck valve [28:21] and cause lots of very expensive damage. [28:25] You don't want that, so you have to change the timing belt before it might break. [28:31] Timing chains are much, much less likely to break, but they can fail. [28:37] Usually, though, it's not catastrophic. [28:39] Instead, they simply start to stretch out a bit due to the links wearing down, [28:44] which makes valve timing sloppy, but not necessarily bad enough to be a problem. [28:50] Though if it does get bad enough to where the chain skips a tooth, [28:54] replacing a timing chain is a lot more involved than a belt, [28:58] so there is that to consider. [29:02] Right, and some pushrod engines don't use a belt or a chain. [29:05] If the camshaft is close enough to the crankshaft, [29:08] you can simply use interlocking gears. [29:11] But again, pushrod engines in cars are pretty much a relic of the past, [29:15] with some notable exceptions. [29:17] Oh, and also there's flathead engines where the valves aren't even in the heads. [29:21] But those are very old designs, and this rabbit hole is very, very deep. [29:25] And eventually you just have to stop. [29:27] Speaking of stop... [29:28] At this point, you're probably wondering [29:30] how any of this relates to the intro [29:32] and the thing about that little red light with a picture of an oiling can. [29:36] Well, everything we've been talking about is made of metal. [29:41] There's metal on metal contact everywhere inside this engine, [29:45] and those bits of metal spin really, really fast. [29:50] Or in the case of the pistons, [29:52] those bits of metal slide against each other really, really fast. [29:55] And that's going to cause a lot of damage unless you have lots and lots of lubrication. [30:03] And that is what engine oil is for. [30:06] Hanging off the bottom of the engine block is what's called the oil pan. [30:10] And this is effectively just a big bucket [30:12] which holds several quarts of motor oil. [30:16] Well, this engine has a weird design [30:18] and the block is split into two pieces. [30:21] So it doesn't really have an oil pan per se, [30:23] but the gist is the same. [30:26] This bottom half of the block alongside a plate, [30:29] which is the closest thing to an oil pan this engine has, [30:32] holds just about four liters of oil. [30:35] Apparently its precise oil capacity is four and 3/8 of a US quart. [30:41] And sitting below the crankshaft inside the oil pan [30:46] is this thing: the oil pump. [30:48] every engine which isn't a tiny little thing for like a lawnmower, [30:52] has an oil pump and in this one it's driven by the crankshaft via a second chain. [30:58] So long as the crankshaft is spinning, the oil pump will be too. [31:02] And what this does is suck engine oil out of this pan with this pickup tube, [31:07] force it through a filter to catch any contaminants, [31:09] and from there, the oil gets sent through many, [31:12] many tiny little holes and passageways throughout the engine. [31:17] Look closely at practically any part of an engine which moves, [31:20] and somewhere along the mating surface, you're going to find a hole which eventually leads back to the oil pump. [31:28] There are so many holes because when an engine is running, [31:31] oil is getting forcefully sprayed all over the dang place. [31:34] in fact, if you were wondering what some of these other holes in the head gasket were for, [31:40] well, some of these deliver oil under pressure from the block and into the cylinder head [31:45] so that it can lubricate the bearings of the camshafts [31:48] as well as the cam lobes as they slide along the valves. [31:51] That's why there's oil oozing out of different places in this footage. [31:55] Some of the other holes in this head gasket [31:57] allow that oil to return to the oil pan with the help of gravity, [32:01] though other holes are for engine coolant, [32:03] which we won't be talking about today. [32:06] Regardless, let's take a close look at the block and crankshaft bearings [32:10] because they reveal how this works the best. [32:13] This port with an orange O-ring on it is where oil is fed from the pump. [32:18] Once it finds its way in the block, [32:20] the oil flows through a series of tubes, [32:23] and you can sort of make out the shape of these tubes [32:26] and how it tees off here in both directions [32:28] by looking at the casting of the block. [32:32] If we look at the main bearing surfaces in the block, [32:35] we'll see that there's a hole in each one of its bushings. [32:38] If I remove the bushing, we'll find another larger hole behind it. [32:43] The oil pump forces a steady stream of oil through those holes whenever the crankshaft is spinning, [32:49] and that creates a fluid bearing. [32:52] Once there's oil pressure, the metal surfaces aren't actually touching each other. [32:57] Instead, they glide past each other with a thin film of oil between them. [33:02] That's how the bearings allow the engine to spin smoothly [33:05] despite the fact that they're literally just two pieces of metal. [33:09] But you'll notice that there's a channel or groove cut into the bushing here. [33:14] that is there to create a pathway for engine oil to make its way around the bearing [33:19] and into the crankshaft itself. [33:22] Notice that the bearing also has a hole. [33:25] That hole will move around as the engine spins, [33:28] but it will always be above that groove [33:30] and so will always be fed oil from the block. [33:34] And here we can actually see where the hole leads: [33:37] another hole on another bearing; the bearing that the connecting rod attaches to. [33:42] This is so that those bearings also get lots of lubrication [33:46] and we get that fluid bearing effect which keeps the metals from touching. [33:50] Which by the way in case it's not clear [33:52] oil is only under pressure inside all those passageways and ports and stuff. [33:58] There's a whole bunch more of them too which I haven't covered [34:00] inside the cylinder head to keep the camshafts lubricated [34:03] as well as the moving parts of the valves. [34:06] But once the oil makes its way out of whatever [34:08] confined space it used to be in, [34:10] it will just sort of ooze out. [34:12] And then it's got to get back to the bottom of the engine [34:15] so the oil pump can suck it up again. [34:18] So there is also a series of pathways throughout the engine [34:21] that will simply return any pooling oil to the bottom via gravity. [34:25] And that's why internal combustion engines need to be close to upright to operate. [34:31] If I were to turn this engine upside down and try and operate it, [34:34] or frankly, even on its side like it is now, [34:37] oil would be pooling in places it shouldn't go and the oil pump won't be able to get it. [34:41] And so the lubrication system just... [34:44] wouldn't work. [34:46] And that's bad because everything inside this engine moves stupidly fast. [34:53] If for whatever reason, the engine were to lose oil pressure, [34:57] then suddenly you have a very big problem. [35:00] That nice fluid bearing effect you get which keeps the metal parts from actually touching each other [35:05] will go away and now... metal parts are rubbing against each other very quickly, [35:12] and that's going to produce a lot of friction, [35:14] which will produce a lot of heat. [35:16] And before long the engine will seize, [35:19] meaning parts get fuzed together and it can no longer spin at all. [35:24] It is possible to get a seized engine unstuck, [35:28] but it will definitely be damaged in some way [35:30] and will likely have a greatly shortened lifespan. [35:33] So you never, ever, ever, ever want to run an engine [35:37] without knowing that there is sufficient oil pressure to keep that from happening. [35:42] And that is what that light is for. [35:45] It's connected to a pressure switch which in its resting state is closed. [35:50] In other words, when there is no oil pressure, [35:53] that switch completes a circuit which lights up that light. [35:57] This is what the pressure switch looks like. [35:59] It's an unassuming little thing. [36:01] Once the engine is turning, [36:03] the oil pump will start forcing oil into all those passageways. [36:07] And this port on the side is tapped off of those passages. [36:11] So sufficient oil pressure will open this pressure switch and extinguish the warning light. [36:17] This design allows you to check that the pressure switch is actually functional, [36:21] because if you simply turn the key without cranking the engine, [36:25] you should see the oil pressure light. [36:27] There's no oil pressure yet because the engine isn't running! [36:30] But when you start the engine, [36:32] that light should go out almost immediately. [36:35] And if it doesn't, there's a problem. [36:38] That problem isn't necessarily with the engine, of course. [36:42] It could simply be a bad pressure switch. [36:45] But that's a really risky assumption to make [36:48] because if that light and the switch is working as it should, [36:52] then if the light comes on, you are [36:55] then running your engine without oil pressure, which will kill it. [37:00] Oh, and fun fact eagle-eyed viewers of the catalytic converter video [37:04] may have noticed that this car had a bad pressure switch, [37:07] but it failed open. [37:09] The oil pressure light was never coming on [37:11] even without the engine running. [37:13] Here's me turning the key and that light is nowhere to be seen. [37:18] This meant the car could never warn me that I've lost oil pressure, [37:22] which isn't as bad as actually losing oil pressure, of course, but it's still quite bad. [37:27] Luckily, I happened to buy this entire engine for making videos [37:30] and it had its own oil pressure switch on there, [37:33] so I just swapped them over. [37:34] And now that light is actually doing its job. [37:37] Quick side note, [37:38] a lot of older cars didn't have an oil pressure warning light [37:41] and instead had an oil pressure gauge, [37:44] but that's mostly gone, much to the chagrin of John Davis of MotorWeek. [37:49] Some new vehicles still have oil pressure gauges, [37:52] but they're mainly found in big trucks [37:54] because getting to see an engine oil pressure readout makes some people feel big and manly and important. [38:01] But I mean, most people don't really care [38:05] how much oil pressure an engine is producing at any given moment. [38:08] And without knowledge of how much is actually correct, [38:11] a gauge isn't that useful anyway, [38:13] and that's why a simple pressure switch and warning light which indicates [38:17] "oil pressure is below a safe threshold," is frankly better. [38:22] Yeah, I said it. [38:24] Gearheads like to call these idiot lights [38:26] because we used to expect people to know they should be checking the gauges frequently. [38:31] In fact, some cars in the past had a little yellow warning light [38:34] which literally said "check gauges." [38:37] But while I too lament the loss of drivers being expected to know [38:41] a little more about how their cars work than they seem to now, [38:44] I think it's fair to say a warning light is all that's really needed, [38:48] but you do need to know what that warning light means. [38:52] On that note, why might you actually lose oil pressure? [38:57] Well, it's very rare for it to suddenly just happen. [39:02] I hope I haven't made it sound like this is something [39:04] you need to be extremely vigilant about all the time, [39:06] though you probably should watch the oil pressure light closely after you get an oil change, [39:12] and I'll explain that further in a moment. [39:14] If you're just driving around on a normal day, though, [39:17] it's extremely unlikely that your engine will suddenly lose oil pressure. [39:22] That would really only happen if the oil pump were to somehow fail. [39:26] And given that it's literally the most lubricated part in the whole engine [39:30] since it sits in oil and pumps it around, [39:33] that's quite rare. [39:35] It does happen, but it's extremely rare. [39:38] However, if your engine burns oil, [39:41] which it shouldn't, but it tends to start happening [39:44] when an engine gets very old and worn out. [39:47] Or if it wasn't designed very well, [39:50] well then the amount of oil inside your engine slowly drops as you use your car. [39:57] There's quite a good deal of margin for error, [39:59] so losing a quart of oil between oil changes is not likely to cause a problem. [40:04] But if your engine burns through a lot of oil, [40:08] then eventually the oil level can get low enough [40:11] that the oil pump starts to have trouble sucking any up through the intake tube. [40:16] If this is happening, the oil pressure light will likely come on and off, seemingly at random. [40:22] That is not as bad as not having any oil pressure at all, but it's still quite bad. [40:28] The bearings inside the engine aren't always getting good oil flow, [40:32] and they're going to start wearing out a lot faster than they should. [40:36] So you probably need to add some oil to your engine if that light is coming on intermittently. [40:42] But the most common reason you might one day lose oil pressure is when somebody makes a booboo. [40:49] For example, you went in to get an oil change [40:52] and the technician forgot to actually fill the engine [40:54] with new oil after they drained the old oil out. [40:57] Or maybe they forgot to put the drain plug back. [41:00] Or perhaps they didn't tighten it enough [41:01] and it backed itself out as you were driving [41:04] and your car puked all of its oil onto the ground. [41:07] To be clear, I don't want to make it sound like that happens all the time. [41:10] But seriously, after you get an oil change, [41:13] pay attention to that light for a while. [41:16] You really want to make sure it goes out quickly once the engine turns over and stays out. [41:22] But speaking of oil changes, [41:23] this car is due for one, so let's do it! [41:26] Why not? [41:27] In fact, I have no idea whether it's actually due for one. [41:30] But that's kind of why I'm doing it. [41:33] Changing your own oil is actually quite easy, [41:36] but I don't really recommend it because it's messy, [41:40] you have to deal with the old oil [41:42] (and yes, parts stores will take used oil for free, but it's still annoying), [41:46] And, it honestly hardly saves any money. [41:49] But why don't I show you the process? [41:52] Actually, first, if you don't know why you have to change the oil [41:56] every some thousand miles or so, well, here's why: [42:00] The oil gets really hot [42:02] and the piston rings aren't perfect. [42:05] Remember, there's a whole bunch of explosions going on in here! [42:09] Several every second, just at idle! [42:12] And the intense pressure inside the cylinders means [42:15] some combustion byproducts are going to end up getting past the piston rings [42:20] and into the crankcase where they'll mix with the engine oil and start to contaminate it. [42:26] That will eventually start to chemically break it down. [42:29] And if that's not bad enough, [42:31] the oil which clings to the cylinder walls gets extremely hot, [42:35] which also causes chemical breakdown. [42:37] Over time, this causes the oil to lose its lubricative properties, [42:42] and that means your engine can start to wear. [42:45] And if you're really overdue for an oil change, [42:48] little bits of stuff can precipitate out [42:50] of old engine oil and stick to things. [42:53] That's engine sludge. [42:55] And if it gets bad enough, it can start breaking things [42:58] by plugging up those tiny oil passageways. [43:01] So you gotta change your oil regularly to keep that from happening and to keep the engine healthy. [43:08] I'm deliberately not commenting on how often you should do that because nobody agrees. [43:13] But my basic advice is consult your owner's manual and maybe do it a little more often than it says you should. [43:21] But I've got one of those electric cars and it doesn't need oil changes. [43:25] How about that? [43:26] But this one does. [43:28] So first I'll get it up in the air a little bit. [43:31] You don't need a lift to do this. [43:33] If all you want to do is your own oil changes, [43:35] you can purchase these ramps and drive the front of your car onto them, [43:39] and that'll give you enough room to work with. [43:42] There's two things you need access to from the bottom: [43:45] the drain plug and the oil filter. [43:47] Though in some cars the oil filter is somewhere else [43:50] or possibly behind a cover of some sort. [43:53] You'll also need something to catch the used oil with, like this purpose made drain pan. [43:58] And then of course, you'll need new oil and a replacement filter. [44:02] Here's a five quart bottle of the cheapest oil I found in the store, [44:06] because this car is not worth getting fancy over, [44:08] and here's a replacement filter which fits the car. [44:12] Speaking of the oil, [44:13] your car's engine is going to call for a specific oil viscosity, [44:17] which some people refer to as its weight. [44:20] The Society of Automotive Engineers came up with a way to define motor oil viscosity [44:25] using a simple numbering scheme, and bigger numbers are more viscous. [44:29] This car needs 5W-30 motor oil. [44:33] And the cool thing about that [44:34] is that this oil has two different viscosity grades. [44:38] When the oil is cold, it has the same viscosity as a five weight oil. [44:43] That's the 5W, and the W is for winter. [44:47] But when the oil is hot [44:49] it has the viscosity of a 30 weight oil. [44:53] Now any oil loses viscosity and gets thinner as it gets hotter. [44:57] And this is no different. [44:58] But as the engine warms up, additives in this formulation [45:02] slow down that thinning process. [45:05] And that's how when it's hot, it has the same viscosity [45:08] as an unmodified 30 weight oil. [45:11] This is actually a really neat thing we figured out how to do. [45:14] And it means the engine has an easier time starting when it's cold, [45:18] but still has the same protection as a 30 weight oil once it's warmed up. [45:23] Right. And the breakdown of those additives over time [45:26] as the oil gets contaminated with combustion byproducts and whatnot, lowers the oil's viscosity grade. [45:32] And that's yet another reason you need to change it periodically. [45:36] So to do that, I'll start by draining the old oil from the engine. [45:40] But first I'm going to remove the filler cap up top, [45:43] which will allow that oil to leave the engine more quickly [45:46] by breaking the vacuum and letting air into the top of the engine. [45:50] Then I'll put the drain pan below the drain plug of the engine, [45:54] but I'm going to position it off-center. [45:56] You'll see why shortly. [45:58] Quick note, the transmission will also have a drain plug, [46:02] so make sure you know how to tell the engine and transmission apart before you drain the wrong thing. [46:07] Next, I'll use a wrench to crack the drain plug loose. [46:11] The engine is warmed up, by the way, to make the oil flow more easily. [46:14] with a gloved hand I'll then remove the plug. [46:18] If you keep pressing in on it while you back it out, [46:21] you can usually keep it from dripping any oil at all until you feel the threads start to click, [46:26] and then you can simply yoink it out quickly and hopefully not get any on your hands. [46:31] And now that it's flowing out of there, [46:33] you can see why I didn't center the drain pan. [46:36] As the old oil flows out, we'll deal with the oil filter. [46:40] This style of oil filter has built in threads and simply screws onto a fitting on the engine block. [46:47] Or in the case of this car, [46:49] whatever you call this part, which isn't really the block, but kind of is. [46:53] Anyway, these should only be put on hand tight, [46:57] which means they should come off easily, [47:00] but should is carrying a lot of weight there. [47:03] And that's why I have this oil filter wrench. [47:07] Once it starts coming loose, keep in mind [47:09] this thing is filled with oil and will be gross. [47:12] Many drain pans like this one have a spot [47:15] molded into them to put the used filter and let it drain out. [47:18] And now I'll take the new filter and with my gloved hand, [47:22] I'll smear just a little bit of the old oil onto the gasket [47:26] before screwing it onto the engine. [47:28] And again, this should only go on hand tight. [47:33] By the way, these claim to last long enough to only change the filter every other oil change. [47:38] But these are like five bucks, so you might as well just change it. [47:41] Its job is to trap things like metal shavings and keep them in the filter [47:45] before they plug up all those little parts and stuff, [47:48] which would be very bad. [47:49] So I don't think it's worth risking it. [47:51] Just replace it. [47:53] By this point, the engine is probably almost done draining the old oil out of itself. [47:58] But if for some reason it's still flowing, let it flow. [48:02] Once it's down to barely a trickle, though you can put the drain plug back. [48:07] Ideally, you'd replace this crush washer which seals that hole, [48:11] but I did not get a replacement, so I will be reusing the old one [48:15] Once I've started threading the plug by hand, [48:18] I'll then reach for an impact wrench. [48:20] Except I'm joking. [48:21] Don't ever use power tools for this. [48:24] If you screw up the threads on the oil pan, [48:26] this oil change went from an easy job to a very bad day. [48:30] So only use hand tools when dealing with drain plugs. [48:35] I even looked up the torque spec for this guy. [48:37] It's 34.3 Newton meters or 25 pound feet. [48:42] And I used this old torque wrench which I have no idea whether it's well calibrated or not at this point, [48:46] but hey. [48:47] It's the thought that counts. [48:48] [click] [48:50] And now we're done down here. [48:52] But we're very much not done done because the engine no longer has any oil in it! [48:58] Well, it probably has about half a quart stuck in there based on how much of a mess [49:01] this one made when getting some of this footage, [49:04] but it's definitely not enough for it to run without damage. [49:07] If I were to start it now, that would be very bad. [49:10] Oh, fun fact, did you know engines are dishwasher safe? [49:13] The dishwasher would not agree, but, uh, [49:16] it did clean it. [49:18] Anyway, [49:19] now we have to put new oil into the engine, [49:21] which is done via the filler cap. [49:24] This is literally just a big hole that leads into the timing cover. [49:28] Look, you can even see the timing chain a little bit. [49:31] Pour new oil into here and it will fall down into the oil pan... [49:35] or whatever this is- let's just call it the oil sump. [49:39] However, this car will not need this entire bottle of oil. [49:43] In fact, it would be overfilled if I put the whole thing in [49:46] and an engine with too much oil is also a problem. [49:51] So I'll put most of it in there, [49:53] but then I'll have to check how much oil is inside using the dipstick. [49:57] Which is literally just a stick in a tube. [50:00] And that tube leads to the engine's oil sump. [50:03] The stick has markings on the end, [50:05] and once you've cleaned it using a rag or paper towel or whatever, [50:08] you'll stick it down into the tube all the way and then pull it back out. [50:13] The tip of the stick should have poked down into the oil, [50:16] and you'll be able to see the oil level when you pull it out. [50:19] If you're not seeing any oil towards the markings, [50:22] you're probably still about a quart shy and you'll need to add a good deal more. [50:27] Just keep adding a little bit at a time, though, and repeat the oil level check process, [50:31] and eventually you'll start to see the oil in the range. [50:34] I'm going to shoot for just below the full mark, [50:37] which will account for any oil [50:39] which might be sticking to the timing chain and junk. [50:42] And once it's full, [50:44] well that's an oil change. [50:46] It's really quite straightforward. [50:48] Now all that's left to do besides dealing with the used oil and filter, of course, [50:53] is to put the oil cap back on and start the engine. [50:56] But now a note on prefilling the oil filter. [51:01] Some people insist that you should fill the oil filter [51:04] with clean oil before putting it on to the engine. [51:07] The theory is that this oil filter is currently filled with air and not oil, [51:12] and so when I start the engine, [51:14] there will be a brief moment where the engine is running without oil pressure. [51:19] But personally, I think this is a very silly thing to obsess over. [51:24] Why? [51:25] Well, because not only is the oil filter filled with air right now, [51:27] but so is every single one of the passageways inside the engine. [51:31] So forgive me for not thinking [51:33] filling this with oil is going to make a huge difference. [51:37] Granted, this engine has a tiny little filter and some engines have much bigger ones. [51:41] But why don't we take a look at how quickly [51:43] that oil pressure light goes out once I start the engine? [51:47] Okay. [51:47] I just changed the oil. [51:48] Let's crank it up. [51:50] [engine starts] [51:54] Yeah. [51:55] What, one second? [51:58] One extra second. [51:59] It's not a big deal. [52:01] I mean, you go ahead and fill these things with oil if you want to, [52:04] but I feel like doing that is just creating another mess which isn't doing much if anything at all. [52:10] The film of old oil that's sticking to the bearings, etc. [52:13] is going to be enough to prevent damage in the 2 or 3 seconds [52:17] it takes the oil pump to fill even a really big oil filter. [52:21] Regardless, now that the engine is running, it's prudent to check the oil filter and drain plug for any signs of leaks. [52:29] And assuming there are none, [52:31] you're done! [52:32] We've looked at a great deal of stuff today, [52:34] but we've just been looking at the basic mechanical parts of the engine. [52:39] Yeah, there are a whole lot of spinny bits in there, [52:42] and they all need lots of lube to keep on spinning, [52:45] but they don't start spinning unless a whole lot of other stuff happens. [52:50] For instance, we need to deliver fuel to the combustion chambers, [52:54] and we need to ignite that fuel with a spark plug. [52:58] We use a computer to do those things, [53:00] and we've been doing that for decades now. [53:02] But the computer needs to know [53:05] precisely where each part of this engine is, [53:08] so it can tell when it should do those things. [53:12] In the next video on engine management tech, we'll be looking closely at, [53:17] well, that part, the management part, [53:20] because while this is a very intricate and fascinating piece of machinery, [53:24] it is literally useless without the digital system [53:28] which controls the spark plugs, the fuel injectors [53:31] and even the intake valve timing. [53:34] I'll be covering all of that in the next video in this series, [53:37] so stay tuned. [53:40] ♫ load-bearingly smooth jazz ♫ [53:43] [whirring sound is increasing in speed] [53:45] [schwoop] [53:46] [banging] [53:47] [comically metallic crash] [53:48] It's fine! [53:50] It's fine. [53:51] Nothing happened. [53:52] It just fell off the table. [53:54] It's fine. [53:56] This is the crank pulley and it provides power for the engine accessories. [54:02] That's not working. [54:04] and it provides power for engine accessories such as the alternator, [54:08] the air conditioning compressor... [54:12] I thought you would behave a little better. [54:13] You didn't. You didn't. [54:16] [oh no here we go again] [54:20] [the sounds weren't as funny this time] [54:23] It's fine. [54:24] Nothing happened. [54:26] It's fine. [54:28] So now I guess I need to start plotting my atonement for the bearing/journal decision. [54:33] Does one plot an atonement? [54:35] Well that's not important right now. [54:36] What is important is that you imagine the animated character Doug Funnie writing in his bearing. [54:43] For some of you, that hurt.