[0:00] Did you know the ceiling fan is nearly as old as the electric light bulb? [0:05] Actually, did you know it's older than electricity itself? [0:09] We humans really don't like the feeling of being hot, [0:12] and we figured out more than a thousand years ago [0:15] that forcing the air around us to move [0:18] a la the wind can help us cool down. [0:21] Hand fans like this worked great for millennia, but they really did a number on the wrists. [0:26] And while the solution to that for a distressingly long period of time was to [0:31] outsource that problem to other humans, [0:34] once industrialization started giving us access to powered machinery, we had a much better solution. [0:40] It didn't take that much imagination to use that machinery [0:44] to spin some angled paddles hanging from the ceiling [0:47] to create artificial wind. [0:49] Early fans were driven by simple gearing or belts [0:52] powered by waterwheels or even steam engines, [0:55] and the... nicer factory owners out there would spend the money to install ceiling fans [1:02] to help their workers beat the heat in the summertime. [1:05] And since we figured out how to build electric motors which spin things very early into this whole electricity business, [1:12] electric ceiling fans were an obvious invention. [1:16] Just attach some of those fan blades to a motor, [1:18] hang the thing from the ceiling and you've got a ceiling fan [1:22] powered by electromagnetism. [1:24] Philip Diehl is credited for inventing the electric ceiling fan in 1882, [1:30] the same year Schuyler Wheeler is credited for inventing the electric... [1:34] regular fan. [1:36] Electric fans were pretty obvious, [1:38] and arguably the first mass market application for the electric motor. [1:42] In fact, many pioneering motor manufacturers [1:45] went into business to sell cooling fans. [1:48] Much of the United States gets pretty hot in the summer, so [1:52] electric fans became a very intriguing item. [1:55] If you were convinced to subscribe for Electric Light, [1:58] you'd have to do a lot of work running wires around the place to light up each room, [2:03] and maybe you could use 'em to keep cool, too. [2:06] The idea of an artificial wind machine [2:08] that you could just switch on must have been incredibly compelling. [2:12] I imagine to many folks at the time, it felt like controlling the weather. [2:17] But we had barely figured any of this stuff out yet. [2:20] We still hadn't settled on AC or DC power when Diehl patented his fan, and even once we did, [2:27] electric motors were incredibly expensive to make. [2:30] But over time, we'd learn how to mass produce them. [2:33] And since all it takes to make a fan from a motor [2:36] is the fan part, before long [2:40] they started to become a fixture of our lives. [2:42] Around the turn of the 20th century, [2:45] ceiling fans were a common sight, especially in public spaces. [2:49] But by the middle of the century, [2:51] they rapidly began to disappear. [2:54] The advent of air conditioning [2:56] turned a once revolutionary cooling technology into old news, [3:01] and for many years, those of us in the US [3:04] pretty much forgot about ceiling fans. [3:07] Which might be surprising, because today [3:10] ceiling fans are once again a very common sight. [3:14] Though I hear tell much of Europe hasn't discovered them yet. [3:18] Maybe by the end I'll convince you to give ‘em a try. [3:20] But the reason ceiling fans managed to stage a comeback over here [3:25] is not quite as straightforward as you would think. [3:29] If you're wondering how on Earth a video about such a simple thing could possibly be this long, [3:34] well, hello, welcome to the channel. [3:36] You must be new here! [3:37] But I've been spending so much time on this script [3:40] because the humble ceiling fan can explain so much about us. [3:45] It's resurgence in the United States is a fascinatingly human story [3:50] where nostalgia for the past amplified a cultural moment of reckoning. [3:55] But that nostalgia, while useful [3:58] for reminding us of a good idea we had abandoned, [4:01] also opened the door for a market [4:04] which quickly turned to crap. [4:06] Ceiling fans began to be sold [4:08] not so much for their functional purpose, [4:11] but instead for their fashionable looks. [4:14] And when fashion comes first, [4:16] weird things happen which we're still dealing with to this day. [4:21] To understand what I mean, we have to start [4:24] with what ceiling fans used to look like. [4:26] This vintage ceiling fan made by the Hunter fan company [4:30] might look like the most generic and traditional [4:33] ceiling fan design you could possibly imagine, [4:36] but that's because when this design was first made, [4:40] fans were the only cooling technology we had. [4:44] And the whole point of hanging one from the ceiling like this [4:47] was to produce a lot of air movement so the cooling effect [4:51] could be felt throughout a large area. [4:54] That required big, aggressively pitched paddles [4:57] which pushed on lots of air, and spinning them required a powerful motor. [5:03] However, when at operating speed, [5:06] the paddles don't actually move very fast at all. [5:10] At full speed, this fan only rotates at 200 rpm, [5:14] and with the technology of the time, a strong motor [5:17] designed to run that slowly needed to be quite large. [5:21] Which is why the motor itself is what you're looking at. [5:25] That's not a decorative cover with a motor inside. [5:28] It's a 40 pound lump of cast iron and copper windings. [5:33] This is function over form and even the details are functional. [5:38] That pattern of holes may look pretty, [5:40] but it's there for ventilation to keep the windings cool. [5:44] And because those great big motors needed lots of raw materials [5:48] and skilled labor to produce, they were pretty expensive. [5:52] Even into the 1920s when we had figured out [5:56] how to make motors pretty well, a ceiling fan like this cost the 2026 equivalent of about a thousand bucks, [6:03] and pricing would remain similarly high for decades to come. [6:08] The high cost of a ceiling fan meant [6:10] it was mainly businesses and institutions that would spend the cash [6:13] and go through the effort to install them. [6:16] They had plenty of incentive [6:17] to keep their employees happy and their guests cool [6:20] so they could justify the cost, especially since one [6:23] fan could handle a whole room. [6:26] Also, thanks to the advent of light kits, [6:29] which attached light fixtures to the bottom of a ceiling fan, [6:32] installing one could add room lighting at the same time, [6:35] making them a compelling purchase in the early days of electrification, [6:40] even in parts of the country where it's only hot part of the year. [6:44] Over time, as electrification spread and awareness of ceiling fans did too, [6:48] they'd slowly gain some popularity in the home, [6:52] but mainly among the wealthier set [6:54] and mainly in parts of the country which were chronically hot. [6:58] Once we had standardized on plugs and sockets... and voltage, [7:02] it was a lot easier to just plug in a portable fan like this. [7:07] These fans, with their much smaller blades designed to rotate very quickly [7:11] could use much more compact motors, and that made them a lot more affordable. [7:16] Plus, they don't need permanent installation [7:18] and they can be moved around the house as you do. [7:21] So these were a much better value in the eyes of most ordinary people. [7:26] Still, ceiling fans were a very common sight around town wherever people congregated, [7:31] like their favorite restaurants or maybe the barbershop, [7:33] or the old soda fountains and the bank and whatnot. [7:37] They were a staple of the community, which everyone would see as they went about their day [7:41] and in the summer, which everyone enjoyed. [7:45] That is, of course, until my hero Willis Carrier invented air conditioning. [7:51] Fans can't actually lower the temperature in a room, [7:54] but air conditioning can. [7:57] And, air conditioning could also lower ambient humidity, too [8:00] providing a whole new kind of comfort. [8:03] Air conditioning was this marvelous new invention [8:06] getting installed in movie theaters to boost ticket sales, and before long [8:10] everywhere else a blast of arctic air could draw in some customers. [8:15] As you may imagine, this caused demand for new ceiling fans to rapidly dry up. [8:21] The public spaces they were most likely to be seen [8:24] were also the first to install air conditioning. [8:27] And before too long, air conditioning systems became affordable enough for average folks to buy one. [8:34] Now, air conditioning was extremely energy intensive compared to ceiling fans. [8:40] But during the post-war boom, where we were building power plants left and right, [8:43] and we barely had to work to get coal and oil out of the ground, [8:47] we weren't thinking very much about that. [8:50] We were thinking about the tremendous work needed to upgrade the power grid [8:54] such that all those new suburban homes could have an energy hungry air conditioner of their own, and later [9:00] central air conditioners which cooled the whole house. [9:03] But you know what? [9:05] We did that work because we're humans who know how to do very hard things [9:09] like run wires and upgrade power grids when we want to. [9:14] If only we could remember that. [9:16] Anyway, the point is air conditioning was expensive and very difficult to deploy, [9:21] but energy was cheap and it was a sign of progress [9:24] which was extremely desirable to a wealthy, growing nation. [9:29] Meanwhile, ceiling fans were literally old technology. [9:33] So as air conditioning became widespread, [9:36] ceiling fans started to disappear from our lives. [9:39] By the 1960s, there were few companies bothering to make them in the US. [9:45] Robbins and Myers, the iron foundry turned motor manufacturer [9:49] who made this desk fan and had acquired Hunter in 1949, [9:53] kept the Hunter ceiling fan line in production [9:55] as there was still reasonable demand for ceiling fans in outdoor spaces, [10:00] but for indoor spaces [10:03] ceiling fans became quite esoteric and the mark of a cheapskate. [10:08] There were, however, plenty of situations where air conditioning was impractical, [10:12] like large factories and warehouses. [10:15] So there was still decent industrial demand for ceiling fans. [10:19] But those buyers wanted cheap, reliable fans [10:22] which did the job without a fuss. [10:24] And that's how this came to be. [10:27] This is an Emerson Heat Fan. [10:30] And yes, it’s called a heat fan despite the fact that it's just a ceiling fan. [10:34] That's important for what comes later. [10:37] But those in the ceiling fan collector community often call this the blenderfan [10:41] thanks to the motors resemblance to the base of a kitchen blender. [10:45] And yes, there's a ceiling fan collector community because of course there is! [10:49] Humans are awesome. [10:50] Get yourself a proper fixation. [10:52] It's fun! [10:53] I know way too much about ceiling fans now. [10:56] Anyway, much like Robbins and Myers, [10:59] Emerson was a pioneering electric motor manufacturer [11:02] who got started selling cooling fans [11:05] because, again, it's the simplest thing to do with a motor. [11:08] Stick some fan blades on it and job done. [11:11] But over the years, Emerson grew into a major industrial supplier of electric motors [11:16] which got used by all sorts of industries for all sorts of things. [11:20] For decades they had been making ceiling fans [11:24] very similar to this Hunter model, but as ceiling fans went from [11:28] “desirable thing to keep your patrons comfortable” to [11:31] “the solution for when air conditioning is too expensive,” [11:34] Emerson got a little crafty with their production lines. [11:38] They decided to take one of the washing machine motors [11:41] they pumped out like some kind of motor factory, [11:43] and stuck some fan blades onto it so they could sell it as a ceiling fan. [11:47] And that's why this looks the way that it does. [11:50] This is just a washing machine motor. [11:53] That's a little oversimplified, [11:55] because the technical details of this motor are quite different [11:58] from what would go in an actual washing machine. [12:01] Plus, they had to design a flywheel to attach the blades to [12:03] and add a switch housing so you could actually turn it on and off [12:06] and select between its speed settings. [12:08] But this right here is the same case K63 motor housing which Emerson was using [12:14] for all sorts of applications. [12:17] They likely started using it so they could shut down the production line [12:20] of pancake motors, which were only useful for the rapidly declining ceiling fan market. [12:27] So as we approach the 1970s, [12:30] you had essentially two options: [12:32] an extremely traditional ceiling fan from Hunter [12:36] or this... thing. [12:38] However, the situation was very different in other parts of the world, [12:42] particularly the warm climates of Asia. [12:45] Buildings were rapidly getting electrified, [12:47] but energy resources weren't abundant enough for air conditioning [12:51] to become widespread for quite some time. [12:54] So while we had basically stopped caring and arguably even trying, [13:00] ceiling fan manufacturing was experiencing a huge boom overseas. [13:05] For example, the Shell Manufacturing Company [13:08] in Hong Kong built upon an idea which appears to have originated in Italy. [13:13] Turning the motor inside out [13:15] allowed for a sleeker looking fan, which was also a lot cheaper [13:19] to build from a materials perspective. [13:21] Here's an example of such a ceiling fan motor. [13:24] Unlike the traditional American design where the stator windings surround the spinning rotor, [13:29] in this design the stator windings are inside the rotor, [13:33] and the outside surface of the whole thing is what spins, [13:37] giving them their common name “spinner motors.” [13:40] This greatly simplified the design of a ceiling fan [13:44] and lowered materials cost substantially since you didn't really need a motor housing. [13:49] Just attach the fan blades directly to the motor. [13:53] Early designs had some glitches to work out, like bearings which failed prematurely, [13:57] but eventually those issues were solved [14:00] and this became a much more refined and cost effective design [14:04] than anything we were making here in the States. [14:07] On occasion, fans like this ended up getting imported [14:10] to the US and sold as a cheap alternative to the fans from Emerson and Hunter, [14:14] but it was a pretty rare occasion since nobody really wanted a ceiling fan. [14:20] But that was about to change. [14:22] Remember how this is called the heat fan? [14:25] Emerson started making these things in the 1960s, [14:29] but in 1973 we would go through a bit of an oil crisis [14:33] which we clearly learned lots of very good lessons from. [14:38] In response to the oil embargo causing energy to get much more expensive, [14:42] including heating oil which was still quite commonly used back then, [14:47] Emerson started to market their ceiling fans as heat recovery fans [14:51] which could save on heating costs. [14:54] See, in a space with high ceilings [14:56] like a factory, warehouse, or even a church sanctuary, [15:00] a temperature gradient forms in the winter due to warm air [15:04] rising above denser, cooler air. [15:06] And this means a lot of the heat energy coming from a building’s heating system [15:11] simply ends up stuck at the ceiling where nobody can feel it. [15:14] A pretty significant waste. [15:16] If you could use some sort of mechanical device [15:19] to push that warm air back down to the floor, [15:22] then you could recover that wasted heat energy. [15:25] Thus heat recovery, also known as heat reclamation. [15:29] Getting the warm air back down to the floor where the people are [15:32] would not only make the heat more useful, but [15:35] since the thermostat is down there, too, the heating system won't need to run as often [15:39] and it will burn less if it's suddenly much more expensive fuel. [15:44] Emerson just so happened to make ceiling fans [15:47] which would be perfect for heat reclamation, [15:49] so they began to market them specifically for that purpose. [15:53] And that's why their very utilitarian ceiling fan, which is the same ceiling fan it was before [15:59] became the Heat Fan.k [16:01] Industry and large institutions were slowly discovering [16:05] that ceiling fans could be useful for saving energy. [16:08] And the good word was starting to spread. [16:11] And you know what else got really expensive very suddenly? [16:15] Air conditioning. [16:17] We still burned quite a lot of oil for generating electricity back in 1973, [16:21] which meant the oil embargo made pretty much [16:24] everything we did using energy much more expensive. [16:27] And out of necessity, people began to realize [16:30] that they could save some money on their electricity bills [16:33] by turning up the temperature on their thermostats [16:35] and using electric fans to keep cool. [16:39] Basic portable fans were still widely available, [16:41] now with less finger chopping! [16:44] But while fans were all the rage, [16:47] ceiling fans were still expensive and ugly industrial items, [16:52] which relatively few people would consider appropriate for a living room. [16:56] [Scott Joplin’s Easy Winners plays in background] However, in 1973, we were also going through a very intense [17:02] wave of nostalgia for the turn of the 20th century. [17:05] Films like The Sting repopularized the ragtime music [17:09] of Scott Joplin, and earlier films like Hello, Dolly! [17:13] brought the Gay Nineties back into our collective attention, [17:16] as did the restaurant chain TGI Fridays. [17:20] Walt Disney World had just opened in Florida [17:22] with a duplication of Disneyland's Main Street, U.S.A., bringing an idealized recreation [17:27] of turn of the century America to a national audience. [17:31] It was a whole thing, which lasted a surprising while. [17:35] Cheers, the TV show wouldn't hit the airwaves until 1982, [17:39] and yet the Tiffany lamp, stained glass and ornate woodwork aesthetic was still going strong. [17:46] While we were enamored with that old timey aesthetic, [17:50] well, we started getting obsessed with antiques and curios of the time. [17:55] And, you know what was a quaint, old timey curio [17:57] you could find in antique shops which hailed from the turn of the century? [18:02] Ceiling fans. [18:04] Yep, ceiling fans started to become a fashionable item [18:09] thanks to our sudden obsession with the past. [18:12] But it's even weirder than it sounds on the surface. [18:15] I'm skipping details for time, but in 1974 [18:19] an antiques dealer named Burton Burton founded the Casablanca Fan Company [18:23] to sell reproductions of antique ceiling fans. [18:27] But when I say reproductions, [18:30] I don't mean “ceiling fans that look like antiques.” [18:34] I mean “objects which appear to be antique ceiling fans” because his earliest designs were, [18:42] I kid you not, purely decorative. [18:45] Initially, they started making reproductions of the old belt-driven ceiling fan systems you'd find in a factory, [18:52] and those made their way into lots of themed restaurants, [18:55] including at least one Portillo's I have myself been to. [18:59] They were rigged to rotate, but nowhere near fast enough to actually function as effective ceiling fans. [19:05] Yet diners were so captivated by the visual of old timey [19:11] spinning things that it became a shockingly huge fad. [19:15] And the visual really was the point. [19:19] For those who may not know the connection, [19:21] the name Casablanca Fan Company was chosen [19:24] because of how prominently ceiling fans are featured in the film Casablanca. [19:29] You know, Humphrey Bogart. [19:30] Here's looking at you, kid. [19:32] In the film, the ceiling fans shown on screen [19:36] were props meant to convey to the audience [19:38] that it's hot in Casablanca, and because they were movie props, [19:43] they were rigged up to spin much more slowly [19:46] than an actual ceiling fan would. [19:48] A real ceiling fan in operation [19:51] doesn't look very interesting or even recognizable on film [19:54] because its blades will just blur together. [19:57] And the look from the film is what Burton Burton was trying to replicate. [20:03] He wasn't trying to sell actual ceiling fans. [20:06] He was trying to sell a kind of dynamic decoration, [20:10] which just so happened to be copies of antique ceiling fan designs. [20:15] Quick side note, Emerson, who we already know was great at selling the same thing [20:20] they had always been making for different reasons, also started [20:23] selling their ceiling fans using the name Casablanca. [20:27] I'm guessing the film must have been on TV a lot at the time. [20:30] In fact, Emerson trademarked the name Casablanca [20:34] before Burton Burton started his company, which turned into a whole mess [20:37] which we don't need to get into. [20:39] Emerson was just trying to sell more of their fans, [20:42] but the Casablanca fan company was trying to serve the weirdly huge demand [20:47] for purely decorative turn of the century ceiling fans, [20:51] which were suddenly all the rage in your favorite themed restaurant chains. [20:56] This sounds nuts, but I mean, it sure was flair. [21:00] And as the general public became exposed to ceiling fans in formal settings again, [21:05] their reputation as quaint, oddball things to have in the home started to fade. [21:11] After all, quaint was in! [21:14] And the timing could not have been more perfect. [21:17] People were being reexported to ceiling fans right at the start of an energy crisis, [21:22] which renewed interest in their functional purpose, too. [21:26] For a brief while, the options for actually functional ceiling fans remained quite limited and mostly industrial. [21:34] But all it really takes to make a ceiling fan look old timey and fashionable is decoration. [21:40] So many companies, including Casablanca, [21:43] started purchasing real ceiling fan motors from suppliers like Emerson [21:47] and concealing them in decorative shrouds [21:50] which replicated the appearance of old timey fans. [21:54] Give the blades some details, like perhaps a stencil or a woven inlay, [21:59] and now you have a decorative fan, which is both in fashion and — [22:03] get this, actually works! [22:06] Ceiling fans were now being sold as a premium item [22:10] which was both an energy saving appliance and furniture, [22:15] and this was only the beginning. [22:17] You see, there would be a sequel to the 1973 oil crisis in 1979. [22:23] And so ceiling fans, already experiencing renewed interest [22:27] as a premium item for the nostalgic middle class, [22:30] started flying off the shelves. [22:33] We finally realized we had made a mistake [22:36] in getting rid of all those ceiling fans. [22:38] They made us comfortable before air conditioning, after all, [22:42] and our collective decision to view air conditioning as a replacement for them [22:46] turned out to be a false choice. [22:50] As energy policy started to become a thing [22:52] and we began looking at ways to increase energy efficiency, [22:56] new homes started getting constructed with electrical boxes [22:59] on the ceiling meant specifically for ceiling fans. [23:03] Home builders were happy to go along with it, too, [23:05] since a fan with a light kit could fulfill code requirements for lighting in bedrooms and living rooms. [23:11] This massively increased the market for new ceiling fans, [23:15] and with a new market came a flurry of innovation. [23:19] For the first time in decades, [23:21] new motor designs meant specifically for ceiling fans were being developed [23:26] to make them even more energy efficient than they already were. [23:30] Some were flops, but others were significant improvements both to performance and noise. [23:36] New controls for those motors appeared, [23:38] offering more speed settings than the 2 or 3 you'd typically find. [23:42] And if you wanted to get fancy, you could put in an in wall speed control [23:46] so you didn't even have to pull on a chain to switch it on. [23:50] And of course, with renewed interest, many more designs started to appear. [23:55] And now ceiling fans weren't just the industrial machines you'd find in a factory, [24:00] but could actually be a centerpiece of your living room [24:03] to express your taste and brag to your friends about. [24:07] Now I'm going to take a little bit of a break from the history here [24:10] to explain what makes ceiling fans so different from a portable fan, [24:15] and thus why they suddenly became desirable in the home. [24:19] For one thing, mounting a fan on the ceiling [24:22] means it's out of the way, yet always there which is convenient. [24:26] But putting a fan on the ceiling produces a very different cooling effect than a directional fan. [24:34] Ceiling fans are still directional, of course, [24:36] and you'll feel their breeze most when you're directly underneath them. [24:40] But their large diameter means they produce a large column of air moving downward, [24:46] which will bounce off the floor and spread out sideways, [24:50] producing noticeable air movement throughout a room. [24:53] As a matter of fact, this is the principle behind [24:55] those high volume, low speed ceiling fans which have been popping up lately. [25:00] Put a giant ceiling fan at the top of a warehouse or shopping center, [25:04] and it will send strong lateral currents of air through the aisles and over a really large area. [25:11] Ceiling fans are essentially trying to replicate a natural breeze. [25:16] If you can imagine the sort of relief you feel on a warm day [25:20] when the wind picks up enough to make the tree leaves rustle... [25:23] well, that's pretty much the point of a ceiling fan. [25:26] And you feel relief for two reasons. [25:29] First, in still air, your warm body heats up the air next to your skin, and if you yourself aren't moving, [25:37] you end up surrounded by a bubble of air which is warmer than the rest of the room. [25:42] A ceiling fan, even if it's running at a low speed, is able to constantly push that air away from you, [25:49] which has the effect of making the room seem cooler than it is. [25:53] This is perfect for amplifying the effectiveness of an air conditioner, [25:57] and since most ceiling fans only draw 20 or 30W of power when running at their medium speed setting, [26:03] that amplifying effect comes with virtually no cost. [26:08] But it doesn't just amplify what your air conditioner does, [26:11] it also amplifies what your body naturally does. [26:15] We cool ourselves through perspiration, and as sweat evaporates from our skin, [26:20] heat energy is pulled out of our bodies [26:22] thanks to the same mechanism which makes air conditioning possible: [26:26] The latent heat of vaporization. [26:28] A ceiling fan churning up the air in a room [26:32] will help your sweat to evaporate faster, [26:34] which not only cools your body faster, [26:37] but can also keep your sweat from building up on your skin [26:40] and making you feel all gross. [26:42] Best of all, a ceiling fan can do this without making much noise. [26:48] Running at high speed, most ceiling fans sound very similar to natural wind [26:52] and running at lower speeds, many are effectively silent. [26:57] That's the logic which caused them to get popular again. [27:01] Everyone already knew they could save energy using fans, [27:04] but every other style of fan is not only loud, [27:08] but also only really works for one person at a time. [27:12] And while oscillating mechanisms existed [27:14] to make portable fans like this sweep across the room... [27:18] well, that's its own kind of annoying. [27:21] Ceiling fans allow for a constant, mild breeze with none of the fuss, [27:25] and if that breeze makes you feel comfortable enough to raise your thermostat set point by a few degrees, [27:31] a ceiling fan will save energy and money without sacrificing comfort. [27:36] So for the millions of Americans who already have ceiling fans but might have gotten out of the habit of using them, [27:43] switch those suckers on and see how they make you feel. [27:47] It's a subtle effect, so it may take a while to notice, [27:50] but their subtlety is the point. [27:53] And ceiling fans have other benefits beyond cooling. [27:56] Most ceiling fans offer a reversing function [27:59] because by drawing air from below and throwing it up against the ceiling, [28:03] they can churn up the air in a room without creating much of a draft. [28:08] In fact, many fans set to their lowest speed aren't even noticeable when running in reverse, [28:14] but they'll still be moving enough air to keep the room at a uniform temperature, [28:19] which can be very useful in the winter. [28:23] Thermal gradients aren't as much of an issue in a home with typical ceiling heights, [28:25] but keeping the air mixed up just enough can reduce the effect of drafty windows and doors, [28:33] and can even help an HVAC system operate more efficiently, [28:37] particularly when your system has distribution issues like poorly placed vents and returns. [28:42] But let's get back to the story from the past, [28:45] because their sudden popularity would soon lead to some inevitable consequences. [28:51] Domestic manufacturing, which had all but abandoned ceiling fans, [28:56] couldn't possibly keep up with this very sudden demand. [29:00] Not only were new homes getting constructed with several fans each, [29:04] but folks looking to add fans to their existing home wanted options, too. [29:09] In yet another example of fortuitous timing, the rather new concept of the big box home improvement store [29:16] was starting to sweep the nation, and ceiling fans were some of their best selling items. [29:22] Accordingly, the purchasing departments of stores [29:25] like Builders Square, Home Depot, Lowe's and Menards [29:28] started contracting with overseas suppliers to meet the seemingly insatiable demand. [29:35] Remember how Hong Kong was making tons of ceiling fans for Asian markets? [29:39] Well, suddenly they were making them for us, too. [29:43] But even that wouldn't be enough. [29:45] The ceiling fan market in the US continued to grow through the reforming and opening up of mainland China. [29:51] So tons of ceiling fan factories started popping up there just for our market. [29:57] They were apparently puzzled by our desire to have antiquated looking ceiling fans and not modern ones, [30:02] but they were still fundamentally motors on sticks, [30:06] and thus they were pretty cheap to make and to customize. [30:10] Just as Casablanca was putting motors from Emerson inside decorative shells, [30:14] Chinese factories would do the same with their own motors. [30:18] There's even some evidence that the, uh, unauthorized copying [30:23] of intellectual property common in Chinese manufacturing started thanks to, of all things, [30:30] the sudden and explosive growth in ceiling fans. [30:35] Saying that it started thanks to ceiling fans is obviously speculation. [30:38] But this was all happening right as manufacturing in mainland China was getting serious [30:44] and factories were constantly copying design details from one another [30:48] as deals brokered for American firms were made and, uh, [30:54] broken. [30:56] We're not necessarily the good guys in those stories. [30:59] My friend Dan, who served as script consultant and fact checker [31:03] and who supplied many of the fans I've shown you, has a video explaining this [31:07] if you'd like to know the specifics of certain situations, [31:10] but the early to mid 80s were a wild time! [31:15] Nostalgia, the growth of big box stores, the shift to overseas manufacturing, and hard learned lessons from an energy crisis [31:23] all lined up to make ceiling fans a shockingly lucrative business for a hot minute, [31:29] which everyone wanted to be a part of. [31:31] Because if you could manage to import ceiling fans, you would sell them. [31:36] But, if you didn't already see this coming, [31:39] here's where we get to the bad news. [31:42] Or, more fairly, the complicated news. [31:46] As ceiling fans became popular and manufacturing got cheaper, [31:51] the market changed in many ways which made ceiling fans abundant [31:56] but ultimately much worse at their job. [32:00] Initially, imported fans were pretty good. [32:03] Yes, the motors were made cheaply, but they were still powerful. [32:07] Remember, Hong Kong was making ceiling fans because it's hot over there too, [32:12] and the compact size of the spinner motor made them perfect for hiding in all sorts of different designs. [32:18] It was really a match made in heaven. [32:21] But the ceiling fan would become a victim of its inherent simplicity. [32:25] And before long, things would go off the rails. [32:29] Now that ceiling fans had become a commodity, [32:32] most were being sold for one of two reasons: [32:36] style or price. [32:38] And both of those things began to distort the function of a ceiling fan. [32:44] Big box stores had already started a race to the bottom by competing on price, [32:49] and were encouraging their suppliers to cut costs wherever possible. [32:53] The motor is the most expensive component in a ceiling fan. [32:57] And to make it cheaper, it's got to get smaller and weaker. [33:01] So they did. [33:03] And ceiling fans became rather weak sauce. [33:06] And this didn't get any better because the other thing which sells fans - style [33:11] didn't matter to the motor [33:14] manufacturers quickly realized they could just put the same cheap motor into many, [33:19] many different styles of fan and create a huge product line [33:24] all based around the same pretty crappy components. [33:28] But style is also what sells many premium fans, so even the quality options on the market [33:35] would start to suffer as vanity took hold. [33:38] For example, while the turn of the century fad would eventually end, [33:43] a new fan fad started in the 90s, where plain ceiling fan blades were replaced with giant leaf looking things. [33:50] And you can still by fans that look like that today. [33:54] That design is charming, [33:56] at least to some folks, [33:57] but it simply doesn't work as well as a traditional fan. [34:02] That design is far more decorative than it is functional, [34:06] which is poetic given that's what put Casablanca on the map in the first place. [34:11] The resurgent ceiling fans of the late 70s were never sold purely on their merits, [34:16] and once it became obvious that style was the main thing which sold ceiling fans, [34:22] manufacturers looked at the race to the bottom they were already in and floored it. [34:27] Before long, the mass market ceiling fan pretty much turned to low effort, [34:32] barely passable slop. [34:35] And we are still dealing with that. [34:37] There are countless options on the market today, [34:40] but having played around with some vintage fans, [34:43] it's become quite clear to me that we've pretty much lost the plot. [34:47] The high speed setting of almost every ceiling fan I've ever lived with [34:52] is nowhere near as powerful as this old Emerson fan. [34:56] So if you've ever felt that ceiling fans don't seem to really do anything, [35:01] there's actually some truth to that beyond their inherent subtlety. [35:06] They genuinely became much worse when form took precedence to function. [35:12] And there's what I would call a truly remarkable piece of evidence for this. [35:18] Remember that ceiling fan from Hunter I showed you earlier? [35:22] This particular example was made in the late 1970s, [35:25] but this design traces all the way back to 1906. [35:31] when Robbins and Myers purchased the Hunter Fan Company in 1949, [35:35] they just sort of let those guys in Memphis keep on making the same ceiling fan motors they had always been making. [35:42] If it ain't broke, don't fix it! [35:45] And you bet the folks at Hunter smelled opportunity with that turn of the century fad. [35:49] Here's the installation instructions for The Original Hunter Old Tyme Ceiling Fans. [35:55] And if you think it's remarkable that a fan from 1906 kept getting made into the 1970s, [36:02] wait’ll I tell ya they still haven't stopped! [36:05] This is the Hunter Original, [36:08] a 120 year old ceiling fan design which is somehow still in production. [36:16] There's a bit of a Ship of Theseus situation going on here since the new Hunter original in this box [36:21] doesn't have quite the same motor design due to technical revisions over the years, [36:25] and plenty of smaller details have changed, too. [36:28] Plus, it's now made in China because of course it is. [36:30] But Hunter is still using the same cast iron housing, [36:35] and they are still using an oil bath bearing. [36:40] Yes, that means this thing needs oil. [36:44] There are so many reasons that's wild in 2026, [36:47] but as the box is proud to boast, [36:50] this is a proven design which stands a very good chance of outliving you. [36:55] You can probably already tell I am extremely fond of this. [36:58] It's such a unicorn of a thing. [37:01] What other machine has been in continuous production for 120 years? [37:07] But before I fawn over it too much, [37:09] I want to make sure you know that it takes a certain kind of crazy to buy one of these things. [37:15] A Hunter Original currently retails for $750, [37:19] which is quite a lot of money for such a basic fan which weighs enough to be slightly terrifying and needs oiling. [37:26] But I am that kind of crazy. [37:29] And this is a fascinating case study of what has happened to ceiling fans over the years. [37:34] This is a machine which is stuck in time because it respects its purpose. [37:40] It's not trying to look cool or chase trends. [37:43] It's not trying to be a cheap option, that's for sure. [37:45] It's simply trying to be an excellent ceiling fan, [37:49] and its continued existence proves that at least some people are still willing to pay for that. [37:55] Let's do an unboxing, shall we? [37:57] The first thing we're greeted by is the instruction manual, [38:00] which lets you know right away that you have the option to install either 4 or 5 blades. [38:06] I really appreciate that Hunter does this, [38:08] especially since so many actually antique fans with four blades are still in service. [38:14] These things last forever. [38:16] And before you ask, it's going to perform the same no matter what you choose. [38:20] The motor produces a constant power output, [38:23] so adding the fifth blade will just slow it down a little bit as it increases drag, [38:27] but it's still going to move the same amount of air. [38:30] though the five blade configuration is a little bit quieter. [38:33] As we keep going, we have the blades, of course, [38:36] and like many fans, they're reversible with two different finishes on each side. [38:40] Then we have the included bottle of oil because remember this thing needs oiling [38:45] just like its 1906. [38:47] You will likely never really need to add oil again once installed, [38:51] but it comes with a pipe cleaner to check the oil level, [38:53] which they recommend doing every five years. [38:56] Then there's the included very tiny downrod and hardware to hang the fan. [39:01] This would be appropriate for standard eight foot ceilings, [39:04] but if you've got taller ceilings, you should consider ordering a longer down rod. [39:08] Two of the cast iron fan blade brackets are here, too. [39:12] And then there it is. [39:14] The 37 pound cast iron motor which makes this the Hunter Original. [39:21] This is the same exact fan as the vintage one from earlier. [39:25] The only major differences are that this one is painted brown rather than polished into an antique brass finish, [39:31] and the blades are attached very differently. [39:34] The vintage fan has a shaded pole motor which is not reversible, so to provide a reversing option, [39:41] Hunter created the Adaptair mounting system, which does... this. [39:46] Bet you didn't think there were ceiling fans out there with collectives. [39:50] The current Hunter Original has a much more efficient permanent split capacitor motor, [39:54] and since this kind of motor is trivial to reverse, [39:57] it now has a reversing switch. [40:00] Much less cool, but also much more practical. [40:03] One quick note I want to make sure I include [40:05] is that while this fan doesn't come with a light kit, [40:08] it does come with an adapter ring to fit one on its switch housing if you so desire. [40:13] This is actually how ceiling fans were traditionally sold. [40:17] They'd be pre-wired for a light kit [40:19] (that's why there's a blue wire coming out the top of this thing) [40:22] but you'd get to choose which light kit you wanted from various options [40:26] Or to not get one if you didn't need it. [40:29] In fact, way back in the day, the motor and blades were sold separately, [40:33] so you were basically building your own fan from a series of options. [40:38] Too bad the world doesn't work like that anymore. [40:41] And this motor, while identical in appearance... [40:44] Well, it's now a little harder to say that what you're looking at is the motor itself. [40:49] The current design actually is an inside out spinner motor. [40:53] The windings are now close to the center of the fan [40:56] and the rotor surrounds them. [40:58] It's still a cast iron rotor and it still has that old bath bearing. [41:02] So this is very much an old fashioned way to build a ceiling fan. [41:06] But now it is more like a modern motor which happens to be contained in an antique cast iron housing. [41:14] This is really apparent from the top, where you can see the stamped steel assembly for the windings. [41:20] Obviously the smaller guts mean the cast iron body could be much smaller than it actually is, [41:26] but I for one, think it's extremely cool that Hunter has chosen to keep making it exactly like they always have. [41:35] Except for that vent hole. [41:37] Why is that hole a circle? [41:39] That's very irritating. [41:41] But I'll deal with that, [41:42] because installing one of these brand new ancient fans in my bedroom [41:47] (yes, that does mean I did buy two of them) [41:49] has proven to be somewhat revelatory when it comes to the modern ceiling fan market. [41:54] This thing is simply a much better ceiling fan than anything else I've ever experienced in my life. [42:00] Well, except for the vintage one of these. [42:03] For one, this motor is nearly silent. [42:06] At high speed I can detect the faintest bit of 60 cycle hum, [42:10] but it's completely overwhelmed by the wind noise once the blades are moving. [42:14] and running at full speed, despite the fact that it makes a whirlwind in the room, [42:19] the noise it makes is remarkably tame. [42:22] It might be a touch louder than the extremely ordinary fan it replaced, but certainly not by much. [42:28] Even more notable to me is that on its medium speed, the fan produces nearly no noise at all. [42:35] It's just a very faint rustling on medium, [42:38] and yet it feels like the fastest speed offered by the fan it replaced. [42:44] Now "feels like" is an important thing to call out. [42:48] I'm going to discuss this more later on [42:50] because there's a lot more to a ceiling fan’s performance than how much air it can move. [42:55] But I did buy an anemometer so I could measure wind speed [42:59] to provide the closest thing to an objective comparison I can. [43:03] The Kichler fan I took down, which I'd very much describe as builder grade, [43:09] was registering about 2.2m/s when running at its highest speed setting. [43:14] This reading was taken at arm's length directly below the fan, and I moved around to find the sweet spot. [43:20] And whaddya know, the Hunter Original also produced about 2.2m/s of wind speed [43:26] while only running on its medium setting. [43:30] So not only does it feel like the same thing to me, [43:33] but the numbers seem to agree. [43:36] This is especially interesting to me [43:38] because the Kichler fan drew about 55W from the wall to produce that wind speed, [43:43] while the Hunter fan was only pulling about 37W to do the same. [43:48] This ancient design would appear to be more energy efficient when providing equivalent performance. [43:55] Now it will draw much more power on high. [43:58] Here it was drawing 85W, though I've seen it get as high as 90, probably just due to voltage fluctuations. [44:04] But of course when it does that you also get way more air moving! [44:09] The sweet spot on high seemed to bounce back and forth [44:12] between 3.3 and 3.4 meters per second. [44:15] That's 50% faster wind speed than the Kichler fan could produce. [44:19] And best of all, it doesn't seem to be any louder when it does so. [44:24] Look closely at the fan blades, and you'll get a clue as to why this is. [44:28] It may not come across super well on camera, [44:31] but the blades of the Original are pitched much more aggressively than most ceiling fans. [44:36] This means they don't need to be moving nearly as fast to push on the same amount of air. [44:43] As has always been the case, [44:44] this motor is only designed to rotate at about 200 rpm, [44:48] but with these sharply angled blades that results in plenty of air movement. [44:54] The ceiling fan it replaced also got up to nearly the same rotational speed, but with shallower blades [45:01] that just meant it made a similar amount of noise while not being nearly as effective. [45:06] Another very traditional thing about this fan is how it mounts to the ceiling. [45:11] While most fans now incorporate some kind of ball and socket joint [45:15] which allows them to be suspended from angled ceilings, [45:17] this is using an old fashioned hook and rubber bushing. [45:22] That's it. [45:24] Because this fan is so dang heavy, [45:26] they really want you to attach this directly to the building structure. [45:30] But if you know you've got a true ceiling fan box rated to support at least this much weight, that's fine too. [45:37] Except despite knowing I had a ceiling fan box, [45:40] these mounting holes in the bracket didn't line up in my case, [45:43] so I had to drill an extra one and use a big washer for peace of mind. [45:47] That was annoying, but I got there. [45:50] The decorative canopy which conceals its mount and wiring attaches directly to the downrod itself [45:55] and leaves a small gap against the ceiling. [45:58] This looks a little weird, [46:00] but it means if the fan is rocking somewhat while it runs, it all moves as one piece, [46:06] and you don't have any irritating clicking or ticking noises to worry about. [46:11] This is old fashioned, [46:13] but it is truly an excellent fan and I would say it's genuinely worth its high price. [46:19] That is, if what you want out of a ceiling fan is extremely good performance. [46:25] But here's where we get to the very frustrating reality at the bottom of all this. [46:31] Everything - [46:32] Every single thing about a ceiling fan is not only extremely situational, [46:39] but also deeply subjective. [46:42] We all have different priorities, [46:43] and perhaps you would rather trade performance for something a little more modern. [46:48] But we probably also don't even agree on what performance means. [46:54] Every human is going to have a different reaction to a given ceiling fan. [46:58] Our bodies perspire at different rates, [47:00] which means the literal cooling power of an identical breeze [47:04] is different from person to person, and the perceived effect even more so. [47:08] I can't really tell you what makes a good ceiling fan, [47:12] because that depends on so many things, [47:14] and that's a huge part of why ceiling fans have largely gone to crap. [47:19] It's difficult to be objective, so nobody really tries. [47:24] Now we have come up with ways to make objective comparisons between ceiling fan models. [47:30] But I am now pretty thoroughly convinced, [47:33] mostly due to my experience with this fan, [47:36] that those methods don't actually work. [47:40] Let me explain. [47:42] If you shop for a ceiling fan, you're going to find [47:44] that they're given an airflow rating in CFM, that's cubic feet per minute. [47:50] The EPA, through its Energy Star program, [47:52] developed a pretty scientific test procedure, [47:55] along with quite the testing rig for doing this. [47:58] Now, I'm not actually sure [47:59] whether this is the test procedure done to all ceiling fans, [48:02] since it's the Federal Trade Commission which is responsible [48:05] for these energy guide labels and not the EPA. [48:08] Plus, this test is meant for Energy Star certification, which is optional. [48:13] Regardless, that's not important to the argument I'm about to make. [48:18] Well, it might be, but more on that later. [48:21] CFM is something we can measure objectively, and on the surface, [48:25] it feels like the most apples to apples number you could give to a ceiling fan. [48:30] This thing is, after all, a fan. [48:33] And moving air is how fans make you feel cool. [48:37] But a ceiling fan is not a blower fan with a cowl to suck air in from one side and blow it out another. [48:45] Nor is it a squirrel cage fan feeding a duct. [48:48] It's just a great big fan hanging in the open air, and its purpose isn't to move volumes of air, [48:55] but to create artificial wind you can feel. [48:59] Therefore, the velocity of the air once it gets to where you are is what matters to perceived performance. [49:06] And because we're talking about ceiling fans, you're probably not going to be that close to it all the time. [49:12] Sure, that testing rig can measure the volume of air flowing through that cylinder. [49:17] But that's not actually very relevant to what a ceiling fan is trying to do. [49:22] To be clear, I'm not saying that CFM information isn't potentially useful. [49:26] And if we look back at those old instructions from Hunter, it's listed there too. [49:31] So this isn't a new thing, but I am saying that CFM on its own [49:36] describes less than you'd think. [49:39] Take a look at this reading from the anemometer. [49:41] I've placed it a couple of paces back from the ceiling fan, [49:45] so it's measuring the lateral currents produced after the air bounces off the floor. [49:50] The reading is hovering around 0.8m/s. [49:54] This is what matters to the subjective experience of a ceiling fan, [49:58] because that wind speed determines what you're feeling on the ground. [50:03] And the thing is, if all I do is elevate the anemometer very slightly, [50:08] the reading is cut in half and occasionally the airflow nearly stops. [50:14] Turbulence is going to affect how quickly the air is moving in any particular location, [50:19] and you can see from the fact that the reading is bouncing around that it's anything but consistent. [50:25] The effect is even more pronounced when the fan is running at high speed. [50:29] Ah, but what about the stand? [50:32] Could that be influencing the reading of the anemometer? [50:36] Perhaps, but that's kind of my point. [50:39] Obstructions in a room like the furniture are going to change the path air takes after a ceiling fan throws it to the floor, [50:47] and especially since air currents collide with each other, [50:50] that could increase or decrease the wind speed on its way to you, [50:55] and thus how effective the ceiling fan seems to be. [50:58] CFM is irrelevant to those factors. [51:02] It's not just the stuff in the room either. [51:05] The shape of the room, the size of the room, [51:07] and even where the ceiling fan was installed in that room [51:11] all make significant differences to how it performs. [51:15] Another huge factor is how close the ceiling fan is to the ceiling. [51:20] As the sweeping blades push air downward, [51:22] it has to be replaced by new air from above, [51:26] and when the blades are right up against the ceiling, [51:28] the fan can only grab new air through a relatively narrow slot at the edges, [51:33] and that creates pressure gradients above the fan, which screw up its air distribution. [51:39] This is why so-called hugger fans, designed for rooms with low ceilings often don't work that well. [51:45] In general, the lower the fan can be from the ceiling, the better. [51:50] Safety standards in the US require the fan blades to be seven feet off the floor, [51:54] and with standard eight foot ceilings, there's not much room to play with. [51:58] So I get why hugger fans exist, [52:01] but the test procedure the EPA uses hangs the fan over three feet from the ceiling, [52:07] so the results from that test are not representative of almost anyone's reality. [52:12] Setting aside all those real world variables, two fans with the same CFM rating [52:18] can themselves deliver air extremely differently. [52:21] For instance, these fans with their simple paddles [52:25] are really just producing a column of downward air movement. [52:29] And that means the fan’s diameter is going to affect [52:32] how tall the lateral currents of air are [52:35] once it hits the floor and spreads out sideways. [52:39] A small fan with an identical CFM rating to a large one may not produce a noticeable air current except right down by the floor, [52:48] which is not very useful if you're looking to install a ceiling fan so you feel a breeze when lying in bed. [52:54] This is, incidentally, why I think these newfangled fandalier things are extremely silly. [53:01] The whole point of a ceiling fan is to be big so you feel it everywhere in a room. [53:07] That's also why I find sizing guidance based on square footage to be silly. [53:11] It seems mostly based on perceived visual appropriateness, and little else. [53:16] Go as big as you want. [53:17] It'll probably work better. [53:19] But even ceiling fans with identical diameters can distribute air differently because of their blade design. [53:26] Fans with curved blades or fancy airfoil shapes are like that so they don't just create a column of air below them. [53:34] Those fans will throw some air out to the sides, [53:37] so that their output can be felt directly over a wider area than the fan’s diameter. [53:42] And that can avoid the issue of obstructions changing the direction of air currents, [53:47] which may or may not be better depending on your preferences and your situation. [53:52] This CFM rating does absolutely nothing to explain any of this. [53:57] Therefore, I am simply not at all convinced that it's enough information to be useful. [54:03] And even if it were, [54:06] I am now very convinced that the CFM number on these labels is wrong. [54:12] Again, all of this is subjective and situational, which I need to acknowledge. [54:17] But in my previous home, I installed two outdoor ceiling fans from Menards, which the Energy Guide label rated 3,911 CFM. [54:28] Since the Hunter Original is also an outdoor rated fan and its diameter is within two inches of those fans, [54:35] the CFM numbers should be apples to apples, [54:38] and since the original is rated 4,620, [54:42] those Menards fans should have been within spitting distance of this thing. [54:46] But they were definitely not. [54:50] I can't go back in time to make a true side by side comparison, [54:53] but I would estimate that the Hunter is at least twice as powerful as those fans were. [54:59] So not only do I have plenty of logical reasons to doubt that a CFM rating can actually tell you very much, [55:05] but I also have firsthand experience which contradicts these labels. [55:10] And it gets worse. [55:12] The credibility of these labels is also put into question by several basic facts. [55:18] If you look at the Hunter original on the Lowe's website, [55:21] you'll see that they are claiming it moves 6,716 CFM. [55:26] Awfully close to the 7000 Hunter was claiming back in the 70s. [55:30] It's almost like it's the same fan or something. [55:33] So where does this 4,620 number actually come from? [55:38] Could it be there listing the airflow on the medium speed without telling us? [55:43] That would, after all, line up with typical use, I suppose. [55:48] Well perhaps. [55:50] But that 53 watt figure there? [55:52] That's awfully strange. [55:54] And not just because the FTC doesn't seem to know watts aren't energy. [55:58] My testing, which says this fan runs at between 85 and 90 watts on high and at less than 40 watts on medium [56:06] would seem to imply this fan was tested at a speed which doesn't actually exist. [56:11] So how on Earth am I supposed to trust that CFM number means anything relevant to the fan's real world performance? [56:19] But now we've got to talk about why those labels are there in the first place. [56:23] Because even if I had no reason to doubt their accuracy, [56:27] I think there's a very good case to be made [56:29] that the motivation behind them is backfiring [56:32] and defeating the very point of a ceiling fan. [56:36] Much like the energy guide labels on things like refrigerators and water heaters, [56:40] this is there to encourage you to pick an energy efficient ceiling fan. [56:45] Ceiling fans are an energy consuming appliance, after all, [56:48] and that's why it shows you an estimated cost figure. [56:52] And look, there are certainly gains to be made there. [56:56] We've gotten much better at making motors over the years, [56:59] and that's how the Hunter Original of today only needs 90W of power [57:03] to do what the fan of 1970 something needed 155 watts to do. [57:09] But we're not actually evaluating the efficiency of ceiling fans based on how efficient their motors are at performing work. [57:16] We're doing it based on CFM per watt. [57:20] Now, I understand the logic there. [57:22] You can put the same motor into all sorts of fan designs, [57:25] so the finished product matters more than its guts. [57:29] But since I'm not convinced the CFM number from a test rig describes ceiling fan performance in a useful way, [57:36] we could very well be making ceiling fans worse at their job by chasing a metric which is effectively meaningless. [57:43] I think we need to remember [57:45] we're talking about ceiling fans, folks. [57:48] They are themselves an efficiency play, [57:50] and the whole point of their resurgence was to offset the energy use of air conditioning. [57:56] And in order to actually be successful at that, [57:59] first and foremost, the ceiling fan needs to be effective in the eyes of the person using it. [58:05] A fan could have a miraculous CFM per watt figure if it's only drawing ten watts, [58:11] but then it might not be powerful enough to actually do anything. [58:15] And that's the maddening thing here. [58:18] We know that the relationship between CFM and input power isn't linear. [58:23] CFM per watt numbers get higher at lower fan speeds, [58:28] so the metric becomes more impressive [58:30] the weaker the fan is. [58:33] Now, Energy Star is aware of this, [58:36] and that's why the number they give is a weighted average. [58:39] For instance, this fan model is rated 220 CFM per watt, despite the fact that on its highest speed, [58:46] which draws 29.5W while supposedly delivering 4,053 CFM, [58:51] the number only works out to 137 CFM per watt. [58:56] But I don't actually know that its top speed is equivalent to 4,053 CFM [59:01] because Energy Star doesn't tell you CFM numbers, and the Energy Guide label hasn't specified which speed it's showing you. [59:07] And the Energy Guide label says the fan only moves 166 CFM per watt, and also that it only uses 24 watts. [59:15] This whole situation is just royally forked up. [59:18] But most importantly, [59:20] performance is the thing which actually matters, [59:24] and a fan which uses more energy can very well end up saving energy because it does a better job at being a fan. [59:31] To illustrate this, let's go back to the Hunter versus the Kichler. [59:35] The 85W this fan draws on high [59:38] does mean the fan uses more energy than the Kichler, which maxes out at 55W ever will. [59:44] And yeah, that means using the Hunter fan will cost more. [59:49] But if the Hunter running at 85W cools you off more effectively than the Kichler at 55W, [59:57] which it definitely will, [59:59] then it can buy you a couple extra clicks on your thermostat, [60:02] which will more than pay for those extra 30 watts. [60:06] Even if you ran the fan 24/7. [60:10] If spending an extra 30W means you can keep a tiny 1 kW air conditioner from running for just an hour a day, [60:17] you'll have spent an extra 720 watt-hours using this, but you'll save 1,000. [60:23] And don't forget, this has a medium speed, too. Even a low one! [60:27] And you don't have to run it 24/7. [60:29] So it's not always going to use 85 or 90W. [60:33] You simply cannot possibly come up with a single CFM number or a single CFM per watt number for a ceiling fan, [60:40] and our efforts to try are ignoring that an efficient but weak fan is not actually a useful fan. [60:47] So are we possibly barking up the wrong tree here? [60:50] I think there's pretty good evidence that we are. [60:53] Now look, if you've been watching me for a while, [60:55] you might already know that my feelings here are complicated. [60:58] I understand the desire to reduce the amount of energy ceiling fans use, [61:03] especially since your average Midwestern home probably has 4 or 5 of them these days. [61:08] But they have to be good at the thing they're supposed to do [61:11] if we have any hope of them offsetting air conditioning use. [61:14] If we're creating efficiency targets based around CFM per watt, [61:19] that may look good on paper, but if it hurts real world performance, [61:23] then we're defeating the point of having a ceiling fan in the first place. [61:29] To be clear, I'm not blaming energy policy alone for making ceiling fans worse. [61:34] It may play a part, but there are plenty of other pressures pushing us that way too. [61:39] The race to the bottom is still very much a thing. [61:42] But I am saying policy may be too focused on the energy needs of the fan itself, [61:47] and we should probably refine how we're evaluating them. [61:50] Because as of now, it feels like we've lost the plot. [61:54] And remember. We're talking about ceiling fans. [61:59] They're not exactly power hungry things and never were in the first place. [62:03] And through our decision to chase diminishing returns, [62:07] we're creating pressures I'm not super fond of. [62:10] For example, the Energy Star certified fan we've been looking at [62:13] has a DC motor, and many of them do these days. [62:18] Those can be more energy efficient, [62:20] but that adds a lot of complexity to an otherwise very simple product. [62:26] DC motors need DC power supplies and motor controllers just to function, [62:31] which adds two electronic devices with potential points of failure. [62:35] And I do think it's a bit ironic that this Energy Star certified fan [62:38] has a standby power consumption of 0.3W, [62:43] meaning it's going to use at least 2.6kWh of energy every year even if you don't use it. [62:49] That's fun. [62:51] There are advantages to a DC motor beyond efficiency, which some shoppers will appreciate. [62:56] For instance, they don't hum like an AC motor can, [63:00] and they can offer many more fan speeds without requiring a fancy and potentially persnickety motor controller [63:07] like you do with an AC motor. [63:09] Solid state variable speed fan controls for a fan like this do exist, [63:13] but they're not easy to come by. [63:16] Additionally, though it's not my cup of tea, [63:18] it's easier to incorporate things like smart controls and built-in LED lighting [63:23] when your ceiling fan has a DC power supply on board. [63:26] So I get that market pressures are also pushing us in that direction. [63:32] Regardless, the permanent split capacitor AC induction motors in a typical ceiling fan are still pretty energy efficient, [63:38] and best of all, they simply get hooked right up to line voltage. [63:43] They don't have any electronics controlling them other than a capacitor, [63:47] and thus there are only two things which might go wrong with such a ceiling fan. [63:51] Either the bearing can fail and the fan will start to get noisy as it spins, [63:56] or the capacitor can fail which will cause the fan to spin slowly or perhaps not at all. [64:01] Barring a catastrophic short in the motor windings, [64:04] or I guess a failed power switch, [64:07] That's really all that can go wrong with a traditional ceiling fan. [64:11] And replacing a failed ceiling fan capacitor is really easy, too. [64:15] In fact, hardware stores stock replacements. [64:17] There's plenty of merit to the simplicity of an AC motor, [64:22] and the Hunter Original proves you absolutely can make one which doesn't hum. [64:26] You just have to, you know, try. [64:30] This is why I've developed more than a bit of a fascination with the Hunter Original. [64:35] It's an extremely old ceiling fan design, and yet it seems to be among the best performing ceiling fans out there, [64:43] at least of the kind you typically find in a home. [64:46] And I mean, [64:47] while it feels very surprising [64:49] given that we live in the age of computer aided design and advanced modeling of fluid dynamics, [64:54] in other ways, it's really not. [64:57] Yes, 1906 was 120 years ago, [65:00] but it's not like we didn't know how to experiment back then. [65:04] And we definitely wanted to get the most out of a very expensive motor. [65:10] Four plain, rectangular paddles might seem like a very low effort design, [65:14] but it clearly works and a lot better than every ordinary ceiling fan I've ever lived with. [65:21] Ceiling fans essentially didn't change at all between when this thing was first designed [65:27] and the resurgence of the 1970s. [65:31] We just figured them out! [65:34] That's how you make a ceiling fan which is good. [65:37] Other than Emerson switching to a cheaper motor which allowed them to leverage economies of scale [65:42] ...and shut down a production line, [65:45] the fundamentals remained exactly the same right up until manufacturing went overseas. [65:51] And that's what's tricky about this story. [65:54] The purpose of a ceiling fan changed when it came back into fashion. [65:59] Performance didn't matter as much now that they were meant to help your air conditioner [66:04] and not provide cooling on their own. [66:06] And that created affordances for cost cutting without significant consequence. [66:12] Cost cut ceiling fans, in turn, created competition based on retail price. [66:17] And then once every big box store had their own line of cheap ceiling fans [66:21] that created competition based on style. [66:23] And then once everybody was copying each other, [66:26] that created competition based on gimmicks like remote controls [66:29] and these days, Alexa integration. [66:33] After several rounds of this nonsense, we sort of forgot what makes a good ceiling fan in the first place. [66:40] And all that complexity is before we get to the energy standards, which I would have no problem with at all if I were convinced [66:47] we were measuring performance of a ceiling fan correctly. [66:51] Which I'm not. [66:54] And the fact that Hunter still produces this ancient thing in 2026 is the main reason I feel that way. [67:01] Its existence is no means hard evidence of anything. [67:05] A cast iron motor housing and an oil bath bearing [67:08] are certainly not necessary for a well-performing ceiling fan. [67:12] Anyone could copy this fan's performance for a much lower price. [67:17] All you need is a motor which is equally strong, [67:19] and fan blades with the same specification. [67:22] And that's not hard to come by. [67:24] But the enduring existence of this design proves [67:27] there are enough people out there who believe function matters over form, and are still willing to pay for it. [67:35] This thing's sales are helped, no doubt, by its timeless appearance, [67:39] but asking someone to check the oil in their ceiling fan every five years with a pipe cleaner [67:45] would certainly be a bridge too far for anyone who doesn't really care about ceiling fans. [67:50] I suppose that's the rub, isn't it? [67:52] Many people care enough to have one, [67:54] and many people care what it looks like. [67:57] But the ceiling fan as a concept is so simple [68:01] that it's hard to believe there's more to it than that. [68:04] I didn't until I met someone who collects these things, and now, [68:08] unfortunately, I've been cursed with knowledge of what's been lost. [68:12] I believe The Good Place has taught us that [68:15] the Hunter original is the ice cream of ceiling fans, while the modern ceiling fan is much like frozen yogurt. [68:22] As Michael said, [68:23] "there's something so human about taking something great and ruining it a little so you can have more of it." [68:30] That's pretty much what happened with ceiling fans. [68:33] It's not all bad news though. [68:36] While most of the fans you can find in the home improvement store these days are pretty meh [68:41] premium ceiling fan brands now exist, [68:44] and I'm sure many of them made by the likes of Big Ass Fans are great. [68:49] It's just kind of a shame what things look like today. [68:53] Everyone who's got experience with ceiling fans [68:55] probably has complaints about them too. [68:57] I know I've had my fair share of them [68:59] which rocked just enough to make some kind of a ticking noise which wouldn't go away, [69:03] or which had a loud motor buzzing away all night, [69:06] or which was weak and useless. [69:09] But those complaints really come from how much we've lowered our standards in the name of more. [69:16] Still, I'd rather have a landscape where average folks can afford a ceiling fan [69:20] in every bedroom and living space they spend time in. [69:24] And fans which don't need oiling. [69:27] I know I'm repeating myself, [69:28] but it's not like the Hunter original represents the only way to make a good ceiling fan. [69:34] But its endurance makes a pretty airtight case that we've completely lost the plot. [69:40] The formula has always been there, [69:43] but first we need to stop ourselves from reinventing the wheel. [69:47] I wouldn't have thought that something as simple as a ceiling fan [69:50] would become subject to seemingly every human impulse [69:54] and every Earth-changing event which has happened over the last century. [69:58] But maybe I shouldn't be surprised. [70:01] After all, that's capitalism. [70:05] ♫ tempestuously smooth jazz ♫ [70:08] Bonus thing! [70:09] The builder grade fan I took down to replace with a Hunter Original is a very funny example [70:15] of how we are still importing Asian fans and dressing them up to look 'murican. [70:20] This motor housing mimics the size and shape of the traditional pancake motor [70:25] which the Hunter Original actually is, [70:28] but the flywheel the blades attach to is in fact a commodity spinner motor [70:33] just hiding in a vast expanse of empty space. [70:37] We just still expect ceiling fans to look like this. [70:40] And I mean, in the days when we were cost cutting like crazy, [70:44] there was a time [70:46] when we were just dangling light kits below spinner motors. [70:50] But this just looks weird. [70:55] So, did this video... blow your mind? [70:58] I hope you didn't think it was too long-winded. [71:01] Though that runtime sure is fun. Can't get mad at that! [71:04] And I swear that wasn't just an excuse to pad the script with hot air. [71:07] It's just a... [71:08] fantastic coincidence.